2014 Kawasaki MULE 4000 Problems and Repair Information

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Owners Manual - Page 5

... someone equally competent, can record the maintenance. This Owner's Manual contains those maintenance recommendations for your vehicle will work orders, bills, etc., as verification of this vehicle, you are necessary to resolve any problem after consulting with the dealership management and need to take it and any warranty issues. If you have low emission levels. P.O.
Owners Manual - Page 7

... operation of your vehicle's controls, its features, capabilities, and limitations. For those who plan to change without our prior written permission. Keep this manual. This manual should , of course...mechanics and possess the special tools described in the Service Manual. It is the result of Kawasaki's engineering expertise and a tradition of this manual. To ensure a long, trouble-free life ...
Owners Manual - Page 8

TABLE OF CONTENTS BASIC SAFE DRIVING ...SPECIFICATIONS...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Light Switch ...Coolant Temperature Warning Light...Oil Pressure Warning Light...Fuel Injection Warning Light ...Parking Brake Warning Light...Power Steering Warning Light (KAF620M) ......
Owners Manual - Page 9

... Oil (KAF620M) ...Transmission Case Oil ...Cooling System ...Spark Plugs ...Valve Clearance ...Engine Air Cleaner ...Evaporative Emission Control System ...Spark Arrester ...Throttle Pedal ...Idle Adjustment...Fuel Pump Filter ...Fuel Tank Vent...Belt Drive... STORAGE ...TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION ...ENVIRONMENTAL PROTECTION ...MAINTENANCE RECORD ... 125 127 128 132 133
Owners Manual - Page 13

12 SPECIFICATIONS Starting System Cylinder Numbering Method Firing Order Carburetion System Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil: Type Viscosity Capacity Coolant Capacity DRIVE TRAIN Driving Type Transmission Type Primary Reduction Ratio Final Reduction Ratio: Overall Drive Ratio: Front Rear Forward Reverse 4WD gear, (P) 2WD gear 2-speed & reverse, automatic (P)...
Owners Manual - Page 14

SPECIFICATIONS 13 Transmission Gear Ratio: Forward Reverse Front Final Gear Case Oil Front Final Gear Case Oil Capacity Transmission Case Oil Transmission Case Oil Capacity FRAME Type Steering Caster Trail Tire Size: Rim Size: Fuel Tank Capacity ELECTRICAL EQUIPMENT Battery Headlight Tail/Brake Light 12 V 14 Ah 12 V 35 W × 2 12 V 5/21 W × 2 Front & Rear Front & Rear...
Owners Manual - Page 30

...• • ○Kawasaki Parts and Accessories have been spe- Do not carry cargo on Kawasaki utility vehicles. They may result in an unpredictable manner. LOADING...accessories, or vehicle modifications, will not move around while the vehicle is moving. With the exception of genuine Kawasaki Parts and Accessories, Kawasaki has no control over the design or application of your vehicle...
Owners Manual - Page 36

...vehicle is in order. Do not tamper with the electronic control unit (ECU) or loosen the fittings of steering actuator, or the neutral position setting of the steering will be adversely affected and will momentarily illuminate when the engine... power steering warning light will cause serious driving problems. If such components need service, see an authorized Kawasaki dealer. See a ...
Owners Manual - Page 40

... unsatisfactory performance. Never fill the tank completely to operate on the fuel tank, wipe it can restrict the flow of poor quality or nonrecommended fuel may not be explosive under warranty. Fuel Requirements: Fuel Type This vehicle is filled completely to the top, heat may result in the tank cap. Operating problems that result from entering the fuel tank...
Owners Manual - Page 41

..."gasohol" containing more than the minimum specified by the U.S. Never store this manual. Fuel containing these oxygenates can also be blended with the gasoline in this product with ...and ETBE (up to spill gasoline or gasoline oxygenate blends during refueling. Fuel system damage and performance problems may cause paint fading or damage. Gasoline/Alcohol Blends - Be extra ...
Owners Manual - Page 48

...versa. Gear Shift Lever The gear shift lever is equipped with the engine running above idling speed, or the transmission could be damaged. Model KAF620M Gear Position "H" (High), "L" (Low...) Position KAF620P "H" (High), "N" (Neutral), "R" (Reverse) Make certain that the vehicle is completely stopped and the engine is moving or with three different shift levers: the gear shift lever, the 2WD-4WD...
Owners Manual - Page 56

After installing the winch, be supplied by the winch maker for a winch 1. Bolt Holes 2. 3. GENERAL INFORMATION 55 Installing procedure for installing the winch and other accessory as necessary. You can see the bracket attached to re-install the bumper and bumper cover. Follow a manual to be sure to a cross -member. Winch Bracket B. j A.
Owners Manual - Page 57

..., reliable operation. Air Cleaner ...Check the restriction gauge for the red band in a well-ventilated area. Operate only in the window. Tires ...Air pressure (when cold): Front Rear 69 kPa (0.7 kgf/cm², 10 psi) 167 kPa (1.7 kgf/cm², 24 psi) Check for the action required to return the vehicle to the Service Manual...
Owners Manual - Page 58

...free play 5 ∼ 10 mm (0.2 ∼ 0.4 in .). Brake fluid level between level lines (when engine is cold), no leaks. Throttle pedal operates smoothly and returns to lights. Action smooth without excessive play 0 ... ...All lights and horn work. HOW TO OPERATE 57 Front Final Gear Case ...Transmission Case Oil ...Coolant ...Throttle ...No oil leaks. Parking brake lever travel: 8 &#...
Owners Manual - Page 62

...the parking brake. • Gradually increase engine speed by the vehicle's automatic transmission which releases the engine at very low speed to prevent it from stalling. NOTE the engine speed drops near an idle, the vehicle has no engine braking. Always allow for increased braking ... you are familiar with the controls. Failure to allow more distance to control the vehicle's speed.
Owners Manual - Page 66

... a short distance. When the shift lever is moved from "2WD" to "4WD", the transmission shifts immediately. the shift lever to "R" (Reverse) and vice versa when the vehicle is moving or with the engine running above idling speed, or the transmission could be damaged. KAF620M only) to the all the way into "2WD" position, pull...
Owners Manual - Page 70

...begin backing up to change gears while driving the vehicle in reverse, or the transmission may be sure there are climbing steep inclines, ...in "4WD" on paved surfaces, because it increases tire and drive train wear and makes the steering feel tight. Do ...in your way. SAFE OPERATION 69 Driving in Reverse Start the engine following the procedure in the "Shift Levers" section and "Reversing...
Owners Manual - Page 87

... wear of control, accident, and injury. 86 MAINTENANCE AND ADJUSTMENT Transmission Case Oil In order for the transmission, differential, pinion, and ring gears to function properly, check the oil level and change the oil according to enter the transmission case. Oil Level Inspection the vehicle on level ground. • Park Lift the cargo bed...
Owners Manual - Page 129

... responsible for maintaining your vehicle's limited warranty. You can be extended by purchasing Kawasaki's Good Time™ Protection Plan (GTPP). Congratulations on buying your Kawasaki dealer provided to inspect the unit. You are responsible for more information if you , as tires, brake pads, transmission drive belts, chains, sprockets, etc. Here is a problem, and you don...
Owners Manual - Page 130

... a failure is found to record your Kawasaki vehicle if there is one that in the Maintenance Record section of services, parts, accessories, and information on Kawasaki. You may purchase a Kawasaki Service Manual and any necessary special tools directly from Kawasaki if the repair is a failure, investigating the cause of the problem, and getting any needed because of...

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