2015 Kawasaki MULE 600 Problems and Repair Information

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Owners Manual - Page 5

... recommendations for sea level use this Owner's Manual at high altitude, the thinner atmosphere makes the air/fuel mixture richer reducing performance and increasing fuel usage. Those items identified by your dealer to have provided space at the following address: Consumer Services Kawasaki Motors Corp., U.S.A. As the owner of vehicles operated at lower altitudes. at the...
Owners Manual - Page 7

... on your vehicle's controls, its features, capabilities, and limitations. This manual should be reproduced without prior notice or obligation. All rights reserved. No part of this manual. For those... at all times so that you can refer to do their Mule, a Service Manual is the result of Kawasaki's engineering expertise and a tradition of printing. Dec. 27, 2013. (1) It is...
Owners Manual - Page 8

TABLE OF CONTENTS BASIC SAFE DRIVING ...SPECIFICATIONS...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Brake Pedal...Cargo Bed ...Tailgate ...Cargo Bed ...Choke Knob...Engine Oil Temperature Warning Light (KAF400A)...Fuel Tank...Fuel Gauge...Glove Compartment ...Front Cargo Compartment ...
Owners Manual - Page 9

Front Final Gear Case Oil (KAF400A)...Transmission Case Oil ...Cooling Fan ...Spark Plug ...Valve Clearance ...Engine Air Cleaner ...Spark Arrester ...Throttle Pedal ...Choke Knob...Carburetor ...Fuel System ...Fuel Filter ...Evaporative Emission Control System ...... 126 127 TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION ENVIRONMENTAL PROTECTION ...MAINTENANCE RECORD ... 129 130 134 135
Owners Manual - Page 13

12 SPECIFICATIONS ENGINE Type Displacement Bore × Stroke Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil: Type Viscosity Capacity DRIVE TRAIN Driving Type Transmission Type Primary Reduction Ratio Final Reduction Ratio: Front Rear (A) 3.852 4.000 (A) Gear (2WD/4WD) (B) Gear (2WD) (A) 2-speed & reverse, automatic (B) 1-...
Owners Manual - Page 19

Differential Shift Lever Choke Knob Horn Button Engine Oil Temperature Warning Light 32. Glove Compartment Brake Fluid Level Brake Light Switch Light Switch Accessory Connector 39. 40. 41. 42. 18 LOCATION OF PARTS 28. 29. 30. 31. Parking Brake Warning Light 33. 34. 35. 36. Hour Meter Gear Shift Lever Front Cargo Latch 2WD-4WD Shift Lever (KAF400A) 37. Ignition Switch 38.
Owners Manual - Page 30

Avoid carrying cargo that all parts and accessories you add to your vehicle may result in loading the vehicle, you must take care in the cargo bed. Make sure the cargo will void the utility vehicle warranty. NOTE • • cially designed for your own safety and the safety of others. The following general guidelines have...
Owners Manual - Page 38

... which are required to severe engine damage. GENERAL INFORMATION 37 WARNING Gasoline is extremely flammable and can lead to sell such reformulated fuels as shown in the table below. Do not smoke. After refueling, make sure the tank cap is posted on service station pumps in the U.S.A. Fuel Requirements: Fuel Type This vehicle is certified to operate...
Owners Manual - Page 39

...produced from the fuel tank and carburetors. Fuel system damage and performance problems may result. Gasoline/Ether Blends - NOTICE Avoid using blends of the fuel which minimizes gummy deposits. Fuel containing these ..." with "gasohol" in your Kawasaki for 30 to 17.2%). Never store this manual. 38 GENERAL INFORMATION range of alcohols and ethers, but only two components have...
Owners Manual - Page 43

... the starter to recover power. Accessory Connector ○The vehicle is a three-position, key-operated... switch. START NOTICE Do not operate the starter continuously for the battery to let it is in the "OFF" position. 42 GENERAL INFORMATION j Ignition Switch This is equipped with the engine running, or damage to "ON" position. OFF ON Engine...
Owners Manual - Page 46

...) Position (KAF400A only) or "F" (Forward) Position (KAF400B only) Make certain that the vehicle is completely stopped and the engine is moving or with the engine running above idling speed, or the transmission could be damaged. GENERAL INFORMATION 45 j Shift Levers This vehicle is located on the label next to the shift lever. Gear Shift Lever...
Owners Manual - Page 55

... (1.1 kgf/cm², 16 psi) Check for the action required to return the vehicle to perform these checks will help ensure safe, reliable operation. DANGER Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas. DO NOT run the engine in a well-ventilated area. Fuel ...Enough fuel in serious damage or an accident. j WARNING Failure to a safe operating condition...
Owners Manual - Page 56

...∼ 0.2 in .). Electrical Equipment ...All lights and horn work. Engine Cooling Fan Screen ...Check for braking effectiveness (while test running). Brakes ......Steering ...Steering wheel free play 2 ∼ 5 mm (0.1 ∼ 0.2 in each cell. HOW TO OPERATE 55 Transmission Case Oil ...Oil level between H and L lines, no leaks. Parking brake lever travel: 8 ∼ 12 clicks...
Owners Manual - Page 60

... shift lever into the "H" (High) and "L" • (Low) position for increased braking distance may result in accident and injury. Gradually increase engine speed by the vehicle's automatic transmission which releases the engine at very low speed to prevent it from stalling. This is released completely and NOTE j • • tion for KAF400B. Failure to...
Owners Manual - Page 64

... is moved from "H" (High) or "L" (Low) to "R" (Reverse) and vice versa for KAF400A or "F" (Forward) to "R" (Reverse) and vice versa for KAF400B when the vehicle is moving or with the engine running above idling speed, or the transmission could be damaged. HOW TO OPERATE 63 Reversing Gears the throttle pedal, and stop the...
Owners Manual - Page 86

...• dipstick dry, and insert it with a new one. j Oil Level Inspection the vehicle on tires can make them with a high quality oil as specified in seizure. If the gasket is ...Transmission Case Oil In order for the transmission, differential, pinion, and ring gears to function properly, check the oil level and change the oil in accordance with consequent loss of the transmission...
Owners Manual - Page 102

... turns to drain the • Turn carburetor, and check to support it . Before performing any source of fuel and cause carburetor malfunction. Wipe any appliance with the hook. • Lift Raise the... flow of flame or sparks, including any fuel off the engine before servicing. Make sure the engine is well-ventilated and free from any service, turn the ignition switch "OFF". Cap Dust...
Owners Manual - Page 125

...performed by an authorized Kawasaki dealer or perform it has been splashed with sea water or exposed to collect in and around the vehicle, inspect the engine... and around the vehicle chassis, engine, and exhaust can cause mechanical problems and increase the risk...engine to the Service Manual for build-up of the rear ROPS top) close opening - Do not park or store the vehicle...
Owners Manual - Page 131

... tires, brake pads, transmission drive belts, chains, sprockets, etc. Congratulations on buying your vehicle according to the maintenance schedule shown in the Kawasaki Limited Warranty Certificate your dealer immediately if there is important to the normal wear of sale. Much of the warranty coverage offered by the limited warranty can find the warranty period in this owner's manual...
Owners Manual - Page 132

...) or an equally-qualified service facility. You can also do it would not be responsible for paying for the dealership's operations, its repair, warranty, and service work if you have the proper tools, service references, and mechanical skills. You can document the service history. Your Kawasaki dealer offers a wide range of services, parts, accessories, and information on Kawasaki...

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