2015 Kawasaki Mule 610 4x4 XC Problems and Repair Information

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Owners Manual - Page 5

... inspection and diagnosis. If you intend to resolve any problem after consulting with your vehicle. This Owner's Manual contains those maintenance recommendations for your dealer to original settings before using at high altitude, the thinner atmosphere makes the air/fuel mixture richer reducing performance and increasing fuel usage. To assist you will work orders, bills, etc...
Owners Manual - Page 7

...printing. Please read this Owner's Manual carefully before starting your vehicle's controls, its features, capabilities, and limitations. Keep this Owner's Manual aboard your Mule, give it ...Engine Company © 2013 Kawasaki Heavy Industries, Ltd. Those who would like more detailed information on your purchase of your new Mule so that you can refer to do their Mule, a Service Manual...
Owners Manual - Page 8

TABLE OF CONTENTS BASIC SAFE DRIVING ...SPECIFICATIONS...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Brake Pedal...Cargo Bed ...Tailgate ...Cargo Bed ...Choke Knob...Engine Oil Temperature Warning Light...Fuel Tank...Fuel Gauge...Glove Compartment ...Front Cargo Compartment ...Ignition...
Owners Manual - Page 9

Transmission Case Oil ...Cooling Fan ...Spark Plug ...Valve Clearance ...Engine Air Cleaner ...Spark Arrester ...Throttle Pedal ...Choke Knob...Carburetor ...Fuel System ...Fuel Filter ...Evaporative Emission Control System ...Belt Drive Torque Converter ...Belt Drive ...118 119 119 125 126 126 128 129 131 YOUR WARRANTY/OWNER SATISFACTION 132 ENVIRONMENTAL PROTECTION ...136 MAINTENANCE RECORD ...137
Owners Manual - Page 13

12 SPECIFICATIONS Starting System Carburetor Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil: Type Viscosity Capacity DRIVE TRAIN Driving Type Transmission Type Primary Reduction Ratio Final Reduction Ratio: Front Rear Overall Drive Ratio: Forward Reverse 11.000 (High) 16.277 (Low) 14.143 3.852 4.000 Gear (...
Owners Manual - Page 19

Differential Shift Lever Choke Knob Horn Button Engine Oil Temperature Warning Light 32. Brake Light Switch 42. 18 LOCATION OF PARTS 28. 29. 30. 31. Brake Fluid Level 41. Light Switch Parking Brake Warning Light 33. 34. 35. 36. 37. 38. 39. Hour Meter Gear Shift Lever Front Cargo Latch 2WD-4WD Shift Lever Ignition Switch Accessory Connector Glove Compartment 40.
Owners Manual - Page 22

Differential Shift Lever Choke Knob Horn Button Engine Oil Temperature Warning Light 32. Parking Brake Warning Light 33. 34. 35. 36. 37. 38. 39. Brake Light Switch 42. LOCATION OF PARTS 21 28. 29. 30. 31. Brake Fluid Level 41. Light Switch Hour Meter Gear Shift Lever Front Cargo Latch 2WD-4WD Shift Lever Ignition Switch Accessory Connector Glove Compartment 40.
Owners Manual - Page 33

... an unpredictable manner. This helps maintain stability by centralizing weight. Make sure the cargo will void the utility vehicle warranty. With the exception of genuine Kawasaki Parts and Accessories, Kawasaki has no control over the design or application of the vehicle. 32 LOADING INFORMATION LOADING INFORMATION WARNING Incorrect loading, improper installation or use of...
Owners Manual - Page 41

... covered under warranty. Fuels Containing Oxygenates Gasoline frequently contains oxygenates (alcohols and ethers) especially in unsatisfactory performance. The most common ether is important. Gasoline containing up to 17.2%). j NOTICE If engine "knocking" or "pinging" occurs, use . NOTICE Avoid using blends of low quality or not meeting standard industry specifications may use...
Owners Manual - Page 49

... the "Hi-Lo Shifting" section in the "HOW TO OPERATE" chapter. 2WD-4WD Shift Lever This vehicle can be damaged. 48 GENERAL INFORMATION This vehicle is equipped with the engine running above idling speed, or the transmission could be operated either in "2WD" or "4WD". Move the 2WD-4WD shift lever up or down...
Owners Manual - Page 55

...not attach a trailer to increase engine speed. To avoid injury and property damage, observe the following precautions: WARNING Improper towing of the vehicle and have an accident. Always check... adjustment procedure. In addition, there must be equipped with this vehicle. Trailer Hitch Bracket (Accessory) This vehicle can be adequate throttle pedal play and correct throttle stop position ...
Owners Manual - Page 58

...Transmission Case Oil ...Oil level between "H" and "L" lines (when engine is minimal, and habitual performance of these checks before operation may result in tread. Fuel ...Enough fuel in tank, no leaks. DO NOT run the engine in a well-ventilated area. Engine... Service Manual for the action required to return the vehicle to perform these checks will help ensure safe, reliable ...
Owners Manual - Page 63

...; Press on • the throttleincrease pedal. the parking brake. • Release Gradually engine speed by the vehicle's automatic transmission which releases the engine at very low speed to control the vehicle's speed. NOTE the engine speed drops near an idle, the vehicle has no engine braking. 62 HOW TO OPERATE Moving Off the brake pedal. • Depress Put...
Owners Manual - Page 67

... way up "2WD". ○When the shift lever is moving or with the engine running above idling speed, or the transmission could be damaged. NOTE To shift back into "2WD" position, pull and hold... "H" (High) or "L" (Low) to "R" (Reverse) and vice versa when the vehicle is moved from "4WD" to "2WD", the transmission may not shift all way down "4WD". When the shift lever is moved from "2WD...
Owners Manual - Page 72

... it increases tire and drive train wear and makes the steering feel tight. Avoid sudden application of the brake. j NOTICE Do not operate the gear shift lever to be damaged. Turn around and look behind you before backing up to change gears while driving the vehicle in reverse, or the transmission may be...
Owners Manual - Page 89

... injury. Seizure can lock the rear wheels and skid the rear tires, with a new one. Oil Level Inspection the vehicle on level ground. • Park Lift the cargo bed and ... Slip Differentials Transmission Case Oil In order for the transmission, differential, pinion, and ring gears to function properly, check the oil level and change the oil in the table. j WARNING Vehicle operation with ...
Owners Manual - Page 105

... the ignition switch "OFF". Wipe any fuel off the engine before servicing. Make sure the area is cold before starting it with the hook. • Lift Raise the seat. • Remove the guard plate by releasing the two air • intake ducts and the 6 quick rivets. Before performing any appliance with a pilot light. Guard...
Owners Manual - Page 127

...-up of debris or flammable material in and around the vehicle chassis, engine, and exhaust can cause mechanical problems and increase the risk of debris or flammable materials. If debris or flammable materials have the general lubrication performed by an authorized Kawasaki dealer or perform it has been splashed with sea water or exposed to...
Owners Manual - Page 133

... YOUR WARRANTY/OWNER SATISFACTION YOUR WARRANTY/OWNER SATISFACTION Welcome to Kawasaki Motors Corp., U.S.A. See your Kawasaki dealer or go to Kawasaki.com for maintaining your Kawasaki vehicle. You've chosen a great, high-quality product with state-of regularly-scheduled maintenance. You are responsible for more information if you , as tires, brake pads, transmission drive belts...
Owners Manual - Page 134

... of services, parts, accessories, and information on Kawasaki. YOUR WARRANTY/OWNER SATISFACTION 133 You will be covered by your Kawasaki dealer (recommended) or an equally-qualified service facility. You may purchase a Kawasaki Service Manual and any needed because of an accident, to perform the maintenance so that will be responsible for paying for inspecting your Kawasaki vehicle if...

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