2004 Polaris ATP 330 4x4 Problems and Repair Information
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Free 2004 Polaris ATP 330 4x4 manuals!
Problems with 2004 Polaris ATP 330 4x4?
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Other Models
Popular 2004 Polaris ATP 330 4x4 Manual Pages
Owners Manual - Page 6
... instructions for all of your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD) Technician. Many years of experience have gone into the engineering, design, and development of your service needs during, and after, the warranty period. Your Polaris dealer knows your vehicle best and is outlined in the Polaris Service Manual and should be sure to...
Owners Manual - Page 10
... inspected at specific intervals.
7
A Polaris ATV is designed to ensure that all critical components on your vehicle are responsible for anyone under 16 years of our environment. This preventive maintenance program is an off-road vehicle. A Polaris ATV is prohibited for your vehicle, including safe operating procedures. Read and understand your owner's manual, which includes...
Owners Manual - Page 48
... less than seven miles per hour for better mobility and to prevent damage to the belt.
45 If towing the vehicle is necessary, shift the transmission into neutral for extended periods of time. Shifting gears with the engine idling, move the lever to shift into HIGH or PARK, you experience any shifting problems.
Belt Life...
Owners Manual - Page 49
...rope handle is weak and cannot start the engine, use of the machine. Grasp the recoil starter rope handle tightly and pull slightly until repairs can be made.
FEATURES AND CONTROLS
Recoil Starter... vehicle on the recoil housing, especially when traveling in park and lock the parking brake (see page 41). 2. The recoil starter is fully seated on a level surface, place the transmission ...
Owners Manual - Page 52
...(if equipped) 2 2. Service Interval/Diagnostic Mode Indicator 5. As the shift lever is moved, this indicator shows the gear the transmission is this occurs, take ...AWD system is overheating. Low Battery and Over Voltage - Driving at idle and high electrical load (lights, cooling fan, accessories) is being operated at start-up. If this warning appears or serious engine...
Owners Manual - Page 57
... use. Fuel and oil tanks - Check for tightness of all indicator lights and switches. 6. Loose parts - Engine coolant -...Tires - Check operation, adjustment and fluid level (includes auxiliary brake). 4. Headlight/Taillight/Brakelight - Check operation of wheel nuts and axle nuts; Engine stop switch - Check for proper level at the recovery bottle if equipped.
54 check that your vehicle...
Owners Manual - Page 62
Lift the front of the bed, damaging the vehicle and creating hazardous driving conditions. Secure the tailgate. Dismount the vehicle. 4.
The rear tires will also catch the rear of the cargo box and dump the cargo. Do not attempt to dump the cargo box. Place the transmission in the raised position.
59 Lower the cargo...
Owners Manual - Page 69
... the parking brake and proceed slowly, controlling speed with the transmission still in forward and shut off the engine. 3.
Stop and lock the parking brake while keeping body weight uphill. 2. Restart the engine with the brake, until it 's necessary to your right until the vehicle is the K-turn the handlebars full left if the...
Owners Manual - Page 71
... on page 110. The following areas need special attention: engine oil, transmission oil, front and rear gearcases and all grease fittings. Have the vehicle serviced by your dealer for drying out the PVT. Perform the services outlined in water.
CAUTION
Major engine damage can result if the vehicle is operated in the maintenance chart. See page 75. NOTE...
Owners Manual - Page 76
... large amounts of balance, creating vibration and additional loads on clutch components. Start the engine and shift the transmission into the PVT system. Do not hold the throttle wide open for use on Polaris products only. Test for service as soon as possible.
73 Doing so may reduce its strength so that a failure...
Owners Manual - Page 79
...-Ride
L Pre-cleaner
Coolant level Fuel and oil tanks Throttle Lights Engine stop switch Steering
" Air box sediment
tube
Headlamp
76 Perform all services at whichever reading is due at 20 hours, the equivalent odometer reading would be 200 miles.
latch securely Inspect; Have an authorized Polaris dealer perform these services. apply Polaris dielectric grease to serious...
Owners Manual - Page 82
... Periodic Maintenance Schedule
Item
J Fuel system
MAINTENANCE AND LUBRICATION
Hours/ Miles 100 hrs. adjust when parts ...Engine mounts
J Valve clearance
L
J Brake fluid
Spark arrestor
" Rear axle
As required Inspect bearings if axle has ingested water or if unusual noises are replaced As required Adjust as dirty or wet conditions
L Emission Control System Service (California)
J Dealer service...
Owners Manual - Page 83
... Lube every 500 miles, before long periods of struts and grease with grease gun. Perform all services at whichever reading ...Transmission
Polaris Premium Synthetic gear case lube Polaris Premium Synthetic gear case lube
FGrease FGrease FGrease
Front Gearcase Front Prop Shaft U-joints Front Prop Shaft Yoke Front Drive Axle (U Joint) Ball Joint
See Page 89. Frequency Check level daily.
Engine...
Owners Manual - Page 104
Stop the engine, place the transmission in park and lock the parking brake. 2. Elevate the side of the owner's manual beginning on your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death. Always use original equipment size and type...
Owners Manual - Page 113
...engine over several times using the electric start the engine. Turn the fuel valve off. 3. Turn the fuel valve on page 73 for service as soon as possible, whether you succeed in starting the engine... the drying procedure. 11.
MAINTENANCE AND LUBRICATION
Vehicle Immersion
CAUTION
If your vehicle becomes immersed, major engine damage can result if the machine is present. 5.
Owners Manual - Page 125
... short bient temperatures. Shift the transmission to low range, and carefully use fast, brief, aggressive throttle application to engage clutch. During this procedure, the throttle should be held at a higher speed or use /plowing snow, dirt, etc.
Poor engine performance. Contact your Polaris dealer for inspection of control and vehicle overturn. Starting out going...
Owners Manual - Page 128
... malfunction Electronic throttle control malfunction Other mechanical failure Overheated engine
Solution
Turn fuel valve to reserve, refuel Inspect and replace Replace with new fuel Inspect, clean and/or replace spark plugs Inspect, clean and/or replace spark plugs See your Polaris dealer Set gap to specs or replace plugs Check all connections and tighten...
Owners Manual - Page 134
... not allow limitations on how long an implied warranty lasts, so the above terms are void because of Polaris engine oil. 2. however, you must take it to a Polaris dealer authorized to repair Polaris ATVs. Mixing oil brands or using non-recommended oil may not be covered by warranty.
131 Damage resulting from state to perform warranty service.
Owners Manual - Page 135
... and the customs department of the selling dealer's authorized location. Vehicles importation rules vary considerably from Polaris Industries. This policy does not apply to perform the warranty repair.
WARRANTY
Exported Vehicles
EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING...
Owners Manual - Page 136
... materials and workmanship which produces 25 and greater horsepower and the vehicle has a six (6) or four (4)-wheel drive and/or a round steering wheel." The warranty repairs should , however, be hoses, connectors and other emission-related assemblies. "The California Air Resources Board has designated this engine for the performance of the required maintenance listed in your LSI...
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