2004 Polaris Frontier Touring Problems and Repair Information
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Popular 2004 Polaris Frontier Touring Manual Pages
Owners Manual - Page 2
Keep this manual and on which contain chemicals known to the State of the instructions and safety precautions in serious injury or death.
WARNING
The engine exhaust from this product contains chemicals...or other reproductive harm. PROPOSITION 65 WARNING
Snowmobile engines discharge fuel and exhaust, which they operate. Read, understand, and follow the safety precautions could result in...
Owners Manual - Page 5
... of experience have gone into the engineering, design, and development of utility and recreational products. Have your accessories and clothing delivered right to your total satisfaction. For safe and enjoyable operation of Polaris owners. Your Polaris dealer knows your vehicle best and is outlined in the Polaris Service Manual and should be sure to follow...
Owners Manual - Page 6
...This section explains proper engine break-in your snowmobile's controls and features.
TABLE OF CONTENTS
Introduction ...5
This section contains helpful information for an optimum riding experience.
This section explains how to solving problems.
Polaris Products ...124 Warranty ...125 Index ...131
4 Operation ...58 Maintenance ...71 Specifications ...116 Troubleshooting ...118
This...
Owners Manual - Page 12
... flying debris could cause serious personal injury or death. We recommend having your dealer perform track service and alignment procedures. Your snowmobile is propelled by a revolving track that must be partially exposed for proper operation.
Always stop the engine before attempting adjustments.
WARNING
If fingers or clothing contact the moving parts of the...
Owners Manual - Page 25
...coolant bottle cover of liquid cooled models:
WARNING Do not open . Do not operate engine with this manual differ from the decals on your protection. see your Polaris dealer to purchase a replacement...
Do not operate engine with hood open. If any of the decals depicted in this guard open hot. Do not attempt adjustment with drive belt removed. Never service clutches yourself - ...
Owners Manual - Page 32
...System too rich Short term adaption at upper or lower limit.
Full diagnostics must be performed by a Polaris dealer trained to indicate the type of Sequence message (61) appears...numerical sequences to service EFI systems. When enabled, the CHECK ENGINE light will occur. NOTE: Disconnect the negative battery lead for 10 seconds to assist your Polaris dealer in diagnosing problems. The MIL ...
Owners Manual - Page 33
... you to a qualified Polaris dealer for any potential problems your snowmobile. CAUTION
Mixing brands or using a non-recommended oil may cause serious engine damage. If the light comes on, take your... of Polaris products. Check Engine Light
FEATURES AND CONTROLS
Your EFI system has an Electronic Control Unit (ECU), which is pre-coded for diagnostic service. Add the recommended oil before...
Owners Manual - Page 53
... A skag is still required on the tight side of the spec to prevent ski wear caused by contact with carbide skags or you...the length of carbide on hard-packed snow or ice. Accessories
Traction Products
THE PERFECT FIT
Track studding will result from... must be maintained to maintain proper balance and vehicle control.
Extended-wear brake pad kits are used , the longer the carbide on ...
Owners Manual - Page 55
....
53 If the throttle does not function smoothly, DO NOT start the engine. Have the throttle serviced immediately. Throttle Lever
The throttle is operated. Make sure the throttle lever ... components may cause serious injury or death.
Read and Understand Your Owner's Manual
Read the Owner's Manual completely and refer to it should immediately return to ensure a safe and enjoyable...
Owners Manual - Page 58
...SAFE and ADD marks on the dipstick before using the vehicle. If any difficulty is encountered, check for ice and...of the engine.
Operating the snowmobile with the hood open or removed. See page 64.
56 The dipstick is not covered by warranty. Track ... control and other track damage. PRE-RIDE INSPECTION
Steering System
Manually turn the skis completely to the right and to the left...
Owners Manual - Page 59
...the throttle. Check these items after starting the engine (see page 58), but before each use of debris being thrown by the track. Transmission
Make sure the reverse is removed from the ...your machine has a tether switch, make sure the engine shuts off switch for normal operation. There's always the possibility of some sideways vehicle movement, of applying a little more throttle than intended,...
Owners Manual - Page 66
oz. Always have been preset at the factory for adequate fuel supply at all altitudes. of the engine.
A B
Throttle Position Sensor (TPS)
CAUTION
Any attempt to the engine. NEVER attempt to service EFI systems.
64 Any service must be performed by a Polaris dealer trained to adjust the TPS. When the oil reaches the ADD mark, add 8 fl...
Owners Manual - Page 88
...service must be added. Ask your Polaris dealer to prevent overheating and serious engine damage. MAINTENANCE
General Maintenance
Coolant Level
The coolant level in overheating and serious engine damage. The recovery system components are: S Coolant bottle S Engine...to check the coolant when he performs the fall tune-up on your snowmobile.
86 The engine coolant level is cold. Always ...
Owners Manual - Page 114
... snowmobile with a jackstand so the machine is elevated and the engine is stored for five minutes to an approved fuel container using a siphon pump. Follow the engine fogging instructions provided on precision engine parts during storage. Do not re-use the following procedure: 1. Rotate the engine slowly, watching the pistons until they're at bottom dead...
Owners Manual - Page 123
...movable sheaves for application Clutch alignment out of spec Engine mount broken or loose
Machine fails to move
Transmission in EFI engines. SEE YOUR DEALER. -Shift out of ...engine service and repair should be performed by a qualified Polaris dealer with training in neutral Clutch jammed Track jammed
Chaincase sprocket or chain jammed or broken
121 SEE YOUR DEALER. Problem Erratic engine...
Owners Manual - Page 125
... power output. This indicates a major engine problem that must be repaired before engine is run. -SEE DEALER.
-SEE DEALER. -There's no spark SEE DEALER. -Check tank level and fill with fresh winter fuel.
123 Engine Troubleshooting
Problem Engine turns but fails to start Probable Cause Faulty ignition No fuel to engine Air in fuel line, filter, or pump. -SEE DEALER for spark;
Owners Manual - Page 127
...Use the page provided near the front of your Polaris dealer for replacement parts, service or warranty. Contact your Owner's Manual to aid owners of registered snowmobiles in recovery of your snowmobile and its engine. Service And Warranty Information
WARRANTY
Obtaining Service and Warranty Assistance
Read and understand the service data and the Polaris warranty information contained in this...
Owners Manual - Page 129
How to Obtain Warranty Service
If your dealer to perform warranty service. however, you if inconsistent with your snowmobile requires warranty service, you may also have other warranty terms will contact the appropriate personnel at Polaris if additional assistance is YOUR responsibility). This warranty gives you specific legal rights, and you must present your original selling dealer;...
Owners Manual - Page 131
... Engine Service Contract is transferable 120 days after the first twelve months of standard warranty coverage is your dealership should have printed a copy of the snowmobile. S Damage caused by improper fuel or oil. S Failures caused by the failure of other components of the warranty registration form. S Piston seizures, unless caused by Polaris in the owner's manual...
Owners Manual - Page 132
... Customer Assistance (see page 125).
130 You should take your vehicle to present documentation of the country in your vehicle will be authorized to determine this vehicle's warranty or service bulletin coverage if you should consult an authorized dealer to perform the warranty repair. Notice
If your vehicle is registered outside of the country where it was purchased, you...
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