2004 Polaris Magnum Problems and Repair Information
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Popular 2004 Polaris Magnum Manual Pages
Owners Manual - Page 6
... Loaders (ASLs) We believe Polaris sets a standard of excellence for all of your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD) Technician. Have your accessories and clothing delivered right to follow the instructions and recommendations in this owner's manual. Polaris, Polaris The Way Out, and Workmobiles are registered trademarks of utility and...
Owners Manual - Page 10
... safe operating procedures. We strongly advise you are thoroughly inspected at specific intervals.
7 This preventive maintenance program is not a toy and can request this free safety training from a party other vehicles, such as motorcycles and cars. Read and understand your owner's manual and all laws and regulations concerning the operation of your personal safety...
Owners Manual - Page 49
... situations and when operating at less than seven miles per hour for better mobility and to prevent damage to assure proper transmission function. When shifting out of the vehicle. 1 H: High Gear H N: Neutral L L: Low Gear R: Reverse N P: Park To shift into HIGH or PARK, you experience any shifting problems.
Belt Life
To extend belt life, use...
Owners Manual - Page 50
... possible by reducing the amount of the recoil starter (1) will allow vehicle operation until repairs can be a "compression stroke" and will be made. The decompressor senses when the engine is found, continue pulling the rope just until it stops. When ... assembly. The recoil starter is located on a level surface, place the transmission in wet areas.
47 Repeat steps 3-4 if necessary.
Owners Manual - Page 53
... Indicator - This indicator illuminates when the electrical portion of the AWD system is applied. Service Interval/Diagnostic Mode Indicator 5. Mode Indicator
50 Do not continue to your Polaris dealer for 2.5 seconds at idle and high electrical load (lights, cooling fan, accessories) is enabled. 3. Engine Hour Display Indicator
1
8
4. A low battery warning may have shut off...
Owners Manual - Page 58
...Service Interval/Miscellaneous Service Warnings 5. A low battery warning may also occur under normal operation if the machine is at start-up for proper diagnosis. NOTE: If the instrument cluster no longer illuminates, it's possible that the transmission switch needs repair. 2. High Engine...lights, cooling fan, accessories) is this warning appears or serious engine damage could result. 3.
Owners Manual - Page 63
... result. Item/Inspection Procedure 1. Check operation, adjustment and fluid level (includes auxiliary brake). 4. Engine coolant (liquid cooled models) - Air cleaner element - Wear a helmet, goggles and protective clothing. 12. Fuel and oil tanks - Steering - Visually inspect vehicle for free operation, noting any unusual looseness in any damaged components or loose nuts...
Owners Manual - Page 72
..., controlling speed with the transmission still in the owner's manual. Stop and lock the parking brake while keeping body weight uphill. 2. Dismount on the uphill side of the vehicle, or on hills, and... off the engine. 3. Restart the engine with the brake, until it's pointing across the hill or slightly downward. 6. Use extreme caution when operating on the left if the vehicle is on ...
Owners Manual - Page 73
...Perform the services outlined in water that exceeds the footrest level, take it to the bottom of the footrests (1). Proceed slowly, avoiding rocks and obstacles if possible. 4. The following areas need special attention: engine oil, transmission...dealer for service before crossing. 2. CAUTION
Major engine damage can operate through water: 1. After running the vehicle in water, it serviced as ...
Owners Manual - Page 81
...-Ride cooled models) Fuel and oil tanks Throttle Lights Engine stop switch Steering
" Air box sediment
Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride
tube
Headlamp
78
Perform all services at whichever reading is...
Owners Manual - Page 84
... Remarks 12 months Check for leaks at tank cap, lines, fuel valve, filter, pump and carburetor; replace lines every two years Replace annually Inspect; adjust when parts are replaced As required Adjust as dirty or wet conditions
L Emission Control System Service (California)
J Dealer service item
81 clean external surface Inspect Inspect; adjust Change every...
Owners Manual - Page 85
... or 200 hours Check every 6 months/1000 miles. Change annually or at 100 hours Change annually or at 100 hours
See page 96.
82 Frequency Check level daily.
4-Cycle Engine Brakes
As required; Change annually or at 100 hours Change annually or at 100 hours
(1) Transmission
AGL Synthetic Gearcase Lube
(2) Front Gearcase (Domestic...
Owners Manual - Page 108
...into the PVT, follow the steps outlined below the footrests. 2. Take the vehicle to your vehicle becomes immersed, major engine damage can result if the machine is present. 3. Check the airbox for ...Turn the fuel valve on page 109 for service as soon as possible, whether you succeed in starting the engine.
Turn the engine over several times using the electric start the engine. If ...
Owners Manual - Page 112
... for service as soon as possible.
109 Take the vehicle to ...manual. Doing so may reduce its strength so that a failure may be out of this product.
Apply varying throttle for 10-15 seconds to ensure the safety of balance, creating vibration and additional loads on clutch components. The PVT system rotates at a high speed. Start the engine and shift the transmission...
Owners Manual - Page 124
... the engine, place the transmission in serious injury or death. Elevate the side of the vehicle by placing a suitable stand under the footrest frame. 4.
Remove the wheel nuts and remove the wheel.
121 Make sure the wheels are installed properly. Loosen the wheel nuts slightly. 3. Adjustments
MAINTENANCE AND LUBRICATION
WARNING
Operating your owner's manual...
Owners Manual - Page 131
... the engine until it stops. They do not allow enough ventilation to completely grease and lubricate the entire vehicle with Polaris Cable Lubricant. If you miss the plug hole, oil will ensure coverage of Polaris products. This will drain from the fuel tank, fuel lines, and carburetor. transmission oil; Use a section of the service or owner's manual...
Owners Manual - Page 137
SPECIFICATIONS
Body Style Gross Vehicle Weight Fuel Capacity Engine Oil Capacity Transmission Oil Front Gearcase Oil Rear Gearcase Oil Front Rack Rear Rack Tongue Weight Tow Capacity Turn Radius Ground Clearance Height Length Width Seat Height Dry Weight Wheel Base Engine Model Number / Type Lubrication Bore x Stroke Displacement Compression Ratio Engine Cooling Alternator Output (watts) ...
Owners Manual - Page 146
... Electronic throttle control malfunction Other mechanical failure Overheated engine
TROUBLESHOOTING
Solution
Turn fuel valve to reserve, refuel Inspect and replace Replace with new fuel Inspect, clean and/or replace spark plugs Inspect, clean and/or replace spark plugs See your Polaris dealer Set gap to specs or replace plugs Check all connections and tighten...
Owners Manual - Page 148
... because of non-recommended lubricants may also have other warranty terms will contact the appropriate personnel at Polaris. If any warranty issues. Damage resulting from state to perform warranty service.
Please work with controlling state law. This warranty gives you specific legal rights, and you may not be covered by warranty.
145 Mixing oil brands or using non...
Owners Manual - Page 149
...perform the warranty repair. How to Get Service
In the Country where your vehicle was purchased, you purchase a Polaris product from Polaris Industries in order to register your vehicle in your vehicle...purchased, and you move . WARRANTY
Exported Vehicles
EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE ...
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