2005 Polaris Sportsman 700 Problems and Repair Information
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Popular 2005 Polaris Sportsman 700 Manual Pages
Owners Manual - Page 6
... manual contains instructions for minor maintenance, but information about major repairs is interested in your door! Many years of experience have gone into the engineering, design, and development of your Polaris vehicle, making it the finest machine we've ever produced. For safe and enjoyable operation of your vehicle, be performed only by a Factory Certified Master Service...
Owners Manual - Page 12
...vehicle without pre-filter. S Operation of this vehicle without the air filter element will increase your Owner's Manual. Consult owner's manual or dealer for braking when carrying cargo. Safety Decals and Locations WARNING
IMPROPER TIRE PRESSURE OR OVERLOADING can cause engine... Owner's Manual for more frequent cleaning required in SEVERE INJURY OR DEATH. S Specific carburetor jetting...
Owners Manual - Page 16
... and regulations concerning the operation of your vehicle, including safe operating procedures. Know Your Vehicle
As the operator of age. You should review this manual can occur quickly, even during routine maneuvers like turning, or driving on a regular basis. Safety Training
When you are thoroughly inspected at specific intervals.
13 If you purchased a used...
Owners Manual - Page 46
...N = Neutral R = Reverse 8 2 P = Park 2. The word HOT will light up . Mode Indicator
43 Gear Indicator - Fuel Gauge - Service Interval/Diagnostic Mode Indicator 5. AWD Indicator - Driving at idle and high electrical load (lights, cooling fan, accessories) is enabled. 9 1 3. Instrument Cluster
Rider Information Center
FEATURES
The rider information center is overheating. As the...
Owners Manual - Page 63
... uphill of the vehicle, or on the left . 5. Avoid climbing steep hills (25_ maximum). While holding the service brake, release the parking brake lock and slowly allow the vehicle to roll around...overturn and result in the owner's manual. Release the parking brake and proceed slowly, controlling speed with the transmission still in forward and shut off the engine. 3. One maneuver that can be...
Owners Manual - Page 64
...: engine oil, transmission oil, front and rear gearcases, and all grease fittings. Do not make sudden turns or stops, and do not make sudden throttle changes. Have the vehicle serviced by...slow and steady forward motion. Perform the services outlined in the maintenance chart. Driving Safely
Driving Through Water
Your ATV can result if the vehicle is not thoroughly inspected after operation...
Owners Manual - Page 69
... are based upon average riding conditions and an average vehicle speed of important components are critical. Maintenance Chart Key
"
E
J
Perform these operations. Monitor the oil level, and if it continues to the oil level.
NOTE: Service and adjustments are explained in the safest, most reliable condition.
Severe Use Definition S Frequent immersion in component failure...
Owners Manual - Page 70
...Service (California) J Have an authorized Polaris dealer perform these procedures more often for vehicles subjected to severe use. test Inspect level; Tires
" Brake fluid level " Brake lever travel
Brake system Wheels/fasteners Frame fasteners
" Engine... oil
(if equipped)
" Transmission oil " Engine breather
E filter (if equipped)
" Perform these services.
67 change coolant every 2...
Owners Manual - Page 71
...two years Inspect; MAINTENANCE AND LUBRICATION
Periodic Maintenance Chart
Item
(whichever comes first) Hours Calendar Miles (Km) 50 H 50 H 50 H 50 H 50 H 50 H 50 H ...Engine oil change
E E
" Oil filter change at tank cap, lines, fuel valve, filter, pump, carburetor; E Emission Control System Service (California) J Have an authorized Polaris dealer perform these procedures more often for vehicles...
Owners Manual - Page 91
... remove the wheel.
88 Stop the engine, place the transmission in the owner's manual. Elevate the side of the vehicle by your authorized Polaris dealer. Maintain proper tire pressure as described on the decal on your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting...
Owners Manual - Page 99
... outlined below the footrests. 2.
If it's impossible to your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. If necessary, repeat the drying procedure. 11. Loosen the carburetor drain screw (1). 1 6. Turn the fuel valve on page 99 for service as soon as possible, whether you succeed in starting...
Owners Manual - Page 102
...has been precision balanced. See your dealer for service as soon as possible.
99 Start the engine and shift the transmission into the PVT system. Take the vehicle to your dealer as the owner, you ...have the following instructions to dry it in the owner's manual. Any ...
Owners Manual - Page 107
... a high pressure type car wash system for free replacement.
Polaris does not recommend the use of harsh cleaners since they can also extend the life of various components. Accessory outlets are damaged, contact your ATV is used, exercise extreme care to avoid water damage to the wheel bearings, transmission seals, body panels, brakes...
Owners Manual - Page 117
Solution
Shift transmission to low range during loading of control and vehicle overturn. Use the throttle quickly and effectively for fouled plugs or foreign material in mud or snow. Climbing over large objects from idle to 7 times. During this procedure, the throttle should be held at the full position for service.
114 Poor engine performance.
Insufficient...
Owners Manual - Page 120
...and clean the screen. Plugged Radiator
117
TROUBLESHOOTING
Engine Stops or Loses Power
Possible Cause
Out of fuel Kinked or plugged fuel vent line Water present in fuel Overuse of the screen, then remove the ...12.5 VDC Replace with new fuel Inspect, clean and/or replace spark plugs Inspect, clean and/or replace spark plugs See your Polaris dealer Set gap to specs or replace plugs Check all...
Owners Manual - Page 121
SPECIFICATIONS
SPORTSMAN 400
Gross Vehicle Weight Towing Capacity Hitch Tongue Capacity Front Rack/Storage Box Capacity Rear Rack/Storage Box Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Fuel Capacity Engine Oil Capacity Coolant Capacity Engine... BKR5E / .035 in. (0.9 mm) Dry Sump Automatic PVT (Polaris Variable Transmission)
118
Owners Manual - Page 123
SPECIFICATIONS
SPORTSMAN 500
Gross Vehicle Weight Towing Rating Unbraked Trailer Towing Capacity* Hitch Tongue Capacity Front Rack/Storage Box Capacity Rear Rack/Storage Box Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Fuel Capacity Engine Oil Capacity Coolant Capacity Engine... Transmission)
* Based on EU Directive 76/432/EC
120
Owners Manual - Page 125
SPECIFICATIONS
SPORTSMAN 600
Gross Vehicle Weight Fuel Capacity Towing Capacity Hitch Tongue Capacity Front Rack Capacity Rear Rack Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot Screw Alternator Output Compression ...
Owners Manual - Page 127
SPECIFICATIONS
SPORTSMAN 700
Gross Vehicle Weight Fuel Capacity Towing Rating Unbraked Trailer Towing Capacity* Front Rack Capacity Rear Rack Capacity Hitch Tongue Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot ...
Owners Manual - Page 131
however, you may use your dealer require any Polaris Servicing Dealer to perform warranty service. Should your original selling dealer; HOW TO OBTAIN WARRANTY SERVICE
If your copy of state or federal law, all other warranty terms will contact the appropriate person at Polaris. This warranty gives you specific legal rights, and you if inconsistent with your ATV. 2. Mixing oil...
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