2006 Polaris Scrambler 500 2x4 Problems and Repair Information
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Popular 2006 Polaris Scrambler 500 2x4 Manual Pages
Owners Manual - Page 3
A card containing important ATV safety information should be attached to cause cancer, birth defects or other reproductive harm. If you cannot locate this product contains chemicals known to the owner's manual on the next page. WARNING
The engine exhaust from this card, or if it has been removed, please call 1-800-342-3764 for assistance.
Owners Manual - Page 4
... products. Have your accessories and clothing delivered right to your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD) Technician. For safe and enjoyable operation of your total satisfaction. Your manual contains instructions for purchasing a Polaris vehicle, and welcome to our world-wide family of your service needs during, and after, the warranty period. Be...
Owners Manual - Page 9
... or over obstacles, if you are thoroughly inspected at specific intervals.
6 Operation is prohibited for your owner's manual, which includes valuable information about all aspects of age.
Familiarize yourself with printed materials that explain safe operating procedures. Age Restrictions
This vehicle is an off-road vehicle. Read and understand your personal safety, the safety...
Owners Manual - Page 13
...always maintain proper tire pressure. NOTE: The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may have been made to the vehicle for your ... this manual for obstacles or people behind the ATV before operating in use or accidental starting.
S Always remove the ignition key when the vehicle is ... warranty on the vehicle.
10
Owners Manual - Page 24
...weight uphill. Never apply engine power. If all forward speed is pointed straight uphill. Turn the ATV around and remount, following the procedure described in the owner's manual. HOW TO AVOID THE... HAZARD Maintain steady speed when climbing a hill. See page 56.
21 WHAT CAN HAPPEN The vehicle could overturn. Apply the single...
Owners Manual - Page 43
... decompressor senses when the engine is cold, use of the recoil starter (1) will allow vehicle operation until repairs can be a "compression stroke" and will be made. Position the vehicle on the right side... cannot start the engine, use the choke as outlined on page 45.
4. The recoil starter is set to start and restores compression when running. 1. Shift the transmission into the recoil ...
Owners Manual - Page 59
Release the parking brake and proceed slowly, controlling speed with the transmission still in forward and shut off the engine. 3. Dismount on the uphill side of the vehicle, turn around to your right until the vehicle is pointing straight uphill. 4. Staying uphill of the vehicle, or on the left . 5. Lock the parking brake and remount the...
Owners Manual - Page 60
...engine oil, transmission oil, front and rear gearcases (if equipped), and all grease fittings. Determine water depths and current before starting the engine. After crossing, dry the brakes by your vehicle becomes immersed, and it's impossible to take it serviced... have it to the bottom of the footrests (1).
Perform the services outlined in water. If you cannot avoid water that...
Owners Manual - Page 66
... frequently for vehicles subjected to serious injury or death. Perform all services at whichever maintenance interval is reached first. replace as needed Drain water as needed Drain deposits when visible Check level daily, change coolant every 2 years Check operation;
Tires
" Brake fluid level " Brake lever travel
Brake system Wheels/fasteners Frame fasteners
" Engine oil level...
Owners Manual - Page 67
...Transmission oil " Engine breather " General
E filter (if equipped)
lubrication Carburetor float bowl
J Throttle Cable/
E ETC Switch
J Choke cable
E E Carburetor air
intake ducts/ flange Drive belt Cooling system
" Engine...leaks Inspect; pressure test system yearly Perform a break-in oil change at tank cap, lines, fuel valve, filter, pump, carburetor; replace if necessary Inspect ...
Owners Manual - Page 68
... as needed
" Engine mounts
Exhaust muffler/ pipe
J Spark plug
E E
J Ignition Timing " Wiring
J Clutches (drive
and driven) bearings
100 H 100 H 200 H 300 H
12 M 12 M 24 M 36 M -
1000 (1600) 1000 (1600) 2000 (3200) 3000 (4800)
J Front wheel J Brake fluid
Spark arrestor Idle speed
J Toe adjustment
Headlight aim
" Perform these services.
65 E Emission-Related Service J Have an...
Owners Manual - Page 84
... nuts and remove the wheel.
81 Loosen the wheel nuts slightly. 3. Maintain proper tire pressure as described on the decal on your owner's manual. Stop the engine, place the transmission in gear and lock the parking brake. 2. Elevate the side of the vehicle by placing a suitable stand under the footrest frame. 4. Make sure the wheels...
Owners Manual - Page 95
... the carburetor drain screw. 9.
MAINTENANCE AND LUBRICATION
Vehicle Immersion
CAUTION
If your ATV to a dealer before starting it or not. Take the ATV to your dealer for service as soon as possible, whether you succeed in starting the engine. Remove the spark plug. 5. Turn the fuel valve on page 95 for any water. If...
Owners Manual - Page 98
...for service as soon as the owner, you have the following instructions to dry it in the owner's manual. ...Remove the drain plug and allow the water to expel the moisture and air-dry the belt and clutches. Reinstall the drain plug. 2. Test for more than 10 seconds. 3. Take the vehicle...Start the engine and shift the transmission into the PVT system. Do not hold the ...
Owners Manual - Page 105
... plug. 5. Storage Area/Covers Set the tire pressure and safely support the ATV with a genuine Polaris ATV cover. transmission; Engine 1. Be sure the storage area is well ventilated, and cover the machine with the tires 1-2" off the ground. Apply dielectric grease to completely grease and lubricate the entire vehicle with Polaris Premium All Season Grease...
Owners Manual - Page 107
SPECIFICATIONS
2006 Scrambler 500 4X4
Body Style Gross Vehicle Weight Fuel Transmission Oil Coolant Engine Oil Front Rack (Accessory) Rear Rack (Accessory) Hitch Towing Rating Hitch Tongue Weight Capacity Unbraked Trailer Towing Capacity* Turn Radius Ground Clearance Height Length Width Seat Height Dry Weight Wheel Base Engine Model Number / Type Lubrication Bore x Stroke Displacement Compression...
Owners Manual - Page 111
...gas tank, fuel lines, or carburetor. Always use fast, aggressive throttle application to identify solutions using the following charts. The use of control and vehicle ...engine performance Slippage from water Shift the transmission to low range during the first two full tanks of Warm the engine at approximately 3-7 MPH) Solution Shift transmission to neutral. Drive Belt and Cover Problems...
Owners Manual - Page 114
... Electronic throttle control malfunction Other mechanical failure Overheated engine
TROUBLESHOOTING
Solution
Turn fuel valve to reserve, refuel Inspect and replace Replace with new fuel Inspect, clean and/or replace spark plugs Inspect, clean and/or replace spark plugs See your Polaris dealer Set gap to specs or replace plugs Check all connections and tighten...
Owners Manual - Page 116
... warranty service you must take it to a Polaris dealer authorized to repair Polaris ATVs.
Damage resulting from state to you must present your copy of Polaris engine oil. 2. however, you use any of 43 CFR 8340.1(c) for at Polaris. Engine Oil
1. SPARK ARRESTOR
Polaris warrants that you may not apply to state. This warranty gives you specific...
Owners Manual - Page 117
... within the country where your vehicle was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from country to Safety Recalls. Vehicles importation rules vary considerably from the country of the country where the vehicle was originally purchased, all warranty coverage will continue to perform the warranty repair.
You must be covered by...
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