2008 Polaris 600RR Problems and Repair Information
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Popular 2008 Polaris 600RR Manual Pages
Owners Manual - Page 3
WARNING
Read, understand, and follow the safety precautions could result in this manual and on all of California to cause cancer, birth defects or other reproductive harm. WARNING
The engine exhaust from this product contains chemicals known to follow all product labels. Failure to the State of the instructions and safety precautions in serious injury or death.
Owners Manual - Page 4
.... Have your accessories and clothing delivered right to our world-wide family of utility and recreational products. Your Polaris dealer knows your door!
1 Your manual contains instructions for purchasing a Polaris vehicle, and welcome to your vehicle best and is outlined in our complete line of your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD...
Owners Manual - Page 6
...should be performed before riding. Operation ...50
This section explains proper engine break-...manual. Safety ...7
This section describes safe vehicle operation and identifies warning decals and their locations. Features and Controls ...24
This section illustrates the locations of your snowmobile's regular maintenance. The Perfect Fit ...30
This section explains how to solving problems.
Warranty...
Owners Manual - Page 23
... injury or death. If any decal becomes illegible or comes off, contact your protection. If electric reverse: Machine stopped and engine at no charge. NOTE: For more information, see Owner's Manual. If any of the decals on the snowmobile. Avoid sharp turns. SAFETY
Safety Decals and Locations
Warning decals have been placed...
Owners Manual - Page 29
... use of the vehicle. Always follow all instructions and warnings. DRAGON Mode Facts
S S S
S
S
S S
S
The DRAGON Ignition System is sensitive to prevent forward creep of DRAGON mode can result in fire and explosion, which is an erratic misfire that improves competition performance by experienced riders only. DRAGON mode maintains the engine speed between 4500...
Owners Manual - Page 31
... when it's restarted.
28 Apply the throttle slowly to the chaincase or transmission if shifting is attempted when the engine is below . Look behind your machine is in reverse. Damage will occur to make sure the vehicle is stopped and the engine is clear. 3. FEATURES AND CONTROLS
Electronic Reverse (PERCt) (600RR)
Electronic reverse will...
Owners Manual - Page 32
...have a reverse kit installed, it 's stored in memory until changed, whether the engine is in loss of the reverse system.
To set the reverse for a higher altitude, start the engine and hold the ... begin to improve the success of vehicle control and serious injury or death. WARNING
Improper track tension can cause serious damage to make sure the transmission is running or not. Apply the...
Owners Manual - Page 45
... lack of non-Polaris traction products.
Track warranties are added to the track, wear strips must...ice. See your snowmobile. THE PERFECT FIT
Accessories CAUTION
Aggressive studding patterns may require grinding protruding ... be installed in the tunnel to obtain proper vehicle control on the skis and track must be ...or death. WARNING
Loss of the spec to the tunnel. Never add shims to ...
Owners Manual - Page 48
... could result. If either should immediately return to it often. Before Starting the Engine WARNING
PRE-RIDE INSPECTIONS
Worn, damaged, or malfunctioning components may cause serious injury ...loss of your snowmobile. Have the throttle serviced immediately. Your snowmobile is critical. Read and Understand Your Owner's Manual
Read the Owner's Manual completely and refer to the idle position ...
Owners Manual - Page 51
...Engine n Check for Proper Operation of track damage and/or failure. Use of traction products such as aiding in marginal lubrication could cause loss of the snowmobile protects the operator from moving parts as well as studs increases the possibility of Steering System
Manually...voids the track warranty. Under no ...vehicle.
Always ensure that the hood straps are properly lubricated.
Owners Manual - Page 62
... of your snowmobile. You are required by U.S. If your snowmobile to perform any service that the specified maintenance is equipped with an emission control information (ECI) label and a factory-installed emissions information hangtag. Owner's Responsibilities
Please read the Snowmobile Engine Emissions Limited Warranty on page 111, and read the maintenance section of sale with...
Owners Manual - Page 77
... cool completely, then loosen the bleed screw and fill the reservoir to check the coolant when he performs the fall tune-up on your dealer for the correct part. This service must be done when the engine is warm or hot. MAINTENANCE
Engine Cooling
Flushing the Cooling System
To ensure that should be added.
Owners Manual - Page 99
... lowest position in the cylinder. Follow the engine fogging instructions provided on the can , running the engine for 600 IQ Racer). Transfer unused fuel from the fuel tank to get additives through the entire fuel system. Follow the instructions on the can . Wait one to two minutes and perform steps 3 to the prevention of rust and...
Owners Manual - Page 103
... experience and training in two-cycle engine repair, see your dealer if technical problems arise.
SEE YOUR DEALER. -Inspect movable sheaves for application Clutch alignment out of lubrication. -Machine may be frozen to lack of spec
-Replace drive belt. -SEE YOUR DEALER. -Replace drive belt. -Adjust alignment offset. Engine mount broken -Inspect and adjust or...
Owners Manual - Page 104
...to start
Poor gasoline or not -Replace with fresh winter fuel. enough fuel getting to engine
101 Seizure is a result of poor lubrication, inadequate fuel supply, broken parts, or improper cooling. -Fuel may have entered crankcase while vehicle was standing or being transported.
Engine Troubleshooting
Problem
Noise in drive system
TROUBLESHOOTING
Solution
Probable Cause
Broken drive...
Owners Manual - Page 108
...this manual. B. Contact your snowmobile and its engine. Administration 1. Polaris warranty will provide all dealerships with Polaris policies and procedures and will aid in notifying the proper owner when a unit is also familiar with a monthly updated list of your Polaris dealer for replacement parts, service or warranty. When contacting us about parts, service, or warranty, always...
Owners Manual - Page 110
... with your original selling dealer; This warranty gives you specific legal rights, and you must take it to a Polaris dealer authorized to perform warranty service. Damage resulting from the use any Polaris Servicing Dealer to repair Polaris snowmobiles. WARRANTY
Limitations of non-recommended lubricants may not be covered by warranty.
107 Some states do not allow limitations...
Owners Manual - Page 112
... in the owner's manual or Polaris updates. Coverage on all warranties/service contracts. S The free Second Year Engine Service Contract applies to the first 5,000 miles or two (2) calendar years from coverage.
S Piston seizures, unless caused by improper fuel or oil. S Failures caused due to unauthorized service. S Electrical coverage is covered. The fuel pump is limited to...
Owners Manual - Page 113
... does not apply to Safety Recalls. You may be requested from Polaris Industries in order to register your vehicle in order to contact Polaris Customer Assistance and the customs department of residence. WARRANTY
Exported Vehicles
EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE...
Owners Manual - Page 114
..., 1065 and 1068 at the exclusive option of Polaris, repair or replacement of any service that the new engine, including all parts of its emissioncontrol system, is designed, built and equipped so it conforms to perform any defective materials, components or products. This limited warranty also does not cover physical damage, corrosion or defects caused...
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