2010 Polaris Outlaw 525 IRS Problems and Repair Information
Get Help and Support for Polaris
View All Support Options Below
Free 2010 Polaris Outlaw 525 IRS manuals!
Problems with 2010 Polaris Outlaw 525 IRS?
Ask a Question
Other Models
Free 2010 Polaris Outlaw 525 IRS manuals!
Problems with 2010 Polaris Outlaw 525 IRS?
Ask a Question
Other Models
Popular 2010 Polaris Outlaw 525 IRS Manual Pages
Owners Manual - Page 2
WARNING
The engine exhaust from this card, or if it has been removed, please call 1-800-342-3764 for assistance. A card containing important ATV safety information should be attached to cause cancer, birth defects or other reproductive harm. If you cannot locate this product contains chemicals known to the State of California to the owner's manual on the next page.
Owners Manual - Page 8
... engineering, design, and development of your vehicle, be performed only by a factory certified Master Service ...vehicle best and is outlined in the Polaris Service Manual and should be sure to follow the instructions and recommendations in this owner's manual. Have your accessories and clothing delivered right to your dealership for all of your service needs during, and after, the warranty...
Owners Manual - Page 12
... by ordering a Polaris key blank (using your key number) and mating it in your owner's manual will void warranty coverage and decrease the performance and reliability of performance and reliability. Please read and follow the "Break-In Period" and "Maintenance" sections of your Owner's Manual carefully. Introduction
Service Requirements
The high performance engine in the spaces provided.
Owners Manual - Page 28
...transmission in neutral. • Always check the terrain carefully before descending a hill. • Shift your weight rearward. • Never travel down a hill at high speed. • Avoid traveling down a hill at an angle, which would cause the vehicle... to lean sharply to one side. Travel straight down hills as described in the owner's manual. Safety
Safety Warnings...
Owners Manual - Page 30
If all forward speed is pointed straight uphill. Never apply engine power. Dismount on uphill side, or to either side if ATV is ... and then lock the parking brake. Turn the ATV around and remount, following the procedure described in the owner's manual. Never apply the rear brake while rolling backwards. Apply the front brakes gradually (right lever). Safety
Safety Warnings
Stalling...
Owners Manual - Page 33
...manual. or equivalent components designed for use of skidding or sliding.
29 See your authorized Polaris ATV dealer for obstacles. Avoid operating over obstacles could cause loss of control or an accident. If unavoidable, use extra caution to reduce the chance of accessories. All parts and accessories...Warnings
Improper Vehicle Modifications
Improper installation of accessories or ...
Owners Manual - Page 56
See page 53. One full stroke of the pedal shifts the transmission to a horizontal position when released. To shift into reverse, see page 54. Features and Controls
Manual Shift
Shift Pedal The gear shift pedal is located in the shifting sequence. The pedal automatically returns to the next gear in front of your...
Owners Manual - Page 57
... the transmission in first gear, simultaneously release the throttle, disengage the clutch and shift to second gear by raising the gear shift pedal one full stroke to warm up before shifting gears. 1. Release the brake lever. 6. Do not apply throttle. 3.
Features and Controls
Manual Shift
Shifting Gears Always allow a cold engine to shift...
Owners Manual - Page 58
.... Push the lock-out lever forward toward the handlebar to unlock the transmission. 3.
Lock-Out Lever
54 The lock will automatically re-engage when the transmission is shifted out of reverse gear. 1. Shift down into reverse gear. Features and Controls
Manual Shift
Reverse Lock-Out Switch The reverse lock-out switch prevents the...
Owners Manual - Page 59
... too high can also cause engine and drive train damage.
55 Features and Controls
Manual Shift
Deceleration To slow or stop rotating, which could result in loss of the brakes or shifting when the engine speed is too high can cause the tires to lose traction or stop the vehicle, release the throttle lever and...
Owners Manual - Page 60
... Choke Knob
Fuel Tank
The fuel tank filler cap is located on page 66 for service if you suspect the fuel filters are plugged.
56 Fuel Filters
The fuel pick-ups have internal fuel filters. Features...of 91 octane or higher fuel.
Refer to clean the fuel filters.
Polaris recommends the use fuel with ethanol content greater than 10 percent, such as E-85 fuel. See your Polaris dealer ...
Owners Manual - Page 62
...fuel.
Read and understand all safety warnings outlined in the safety section of capacity. Do not allow engine speed to use 5-6 gallons (20 liters) of a new engine and transmission will result in more efficient performance... 12 hours of cautious operation, with engine speed below 75% of this owner's manual. NOTICE: Failure to perform the recommended break-in maintenance can result...
Owners Manual - Page 93
... change Oil screen/drain plug Idle speed Engine mounting bolts Valve clearance ------3 Calendar Pre-ride...gallons (liters)
Remarks
Fuel Used ------5 (20)
See Page 60
Check each day before operating the vehicle. adjust
139 98 100 112 --- Perform these procedures more often for vehicles subjected to severe use Emission-Related Service Have an authorized Polaris dealer perform these services...
Owners Manual - Page 99
... entire transmission/bearings for vehicles subjected to severe use Emission-Related Service Have an authorized Polaris dealer perform these services Use Polaris...Transmission QE QE Q Q Q Ignition Timing Clutch fluid Jet needle/needle jet Brake fluid Spark arrestor Front/rear wheel bearings Toe adjustment Headlight aim X E Q z 90 90 -90 180 180 300 300 Calendar --in gallons (liters)
Remarks
Fuel...
Owners Manual - Page 128
... enclosed area. Do not perform service on the spark arrestor while the system is hot. Remove any combustible materials from the area. Maintenance
Spark Arrestor Clean-Out
WARNING
Failure to cool sufficiently before proceeding. Wear eye protection and leather work gloves. Never run the engine in front of the vehicle while purging. Never go...
Owners Manual - Page 157
With the rider still on the vehicle, repeat the measurement performed in neutral and slowly roll the machine forward and rearward at least ten feet (3 m) without lifting or pushing down ...(10.2 cm), increase spring preload and repeat all steps. Subtract the step 8 measurement from the step 4 measurement. Place the transmission in step 4. Maintenance
Front Suspension
Suspension Set-Up 6.
Owners Manual - Page 161
...
Suspension Set-Up 5. Remove the stand and have a rider sit comfortably on the seat with hands on the vehicle, repeat the measurement performed in neutral and slowly roll the machine forward and rearward at least ten feet (3 m) without lifting or pushing down... higher than 4.25 inches (10.8 cm), decrease the rear spring preload on the suspension. 7. Place the transmission in step 4. 9.
Owners Manual - Page 185
...Engine Stops or Loses Power
Possible Cause
Kinked or plugged fuel vent line Water present in fuel Overuse of choke Fouled or defective spark plug Worn or defective spark plug wire Incorrect spark plug gap or heat range Loose ignition connections Low battery voltage Old or non-recommended fuel...
Solution
Inspect and replace Replace with new fuel Inspect, clean and/or...
Owners Manual - Page 202
... that you use . It is prohibited by a defect in material or workmanship.This limited warranty does not cover damage due to perform any service that has been structurally altered, or when the vehicle has been used in the owner's manual. Polaris recommends that you have been caused by the owner's or operator's improper maintenance or...
Owners Manual - Page 203
Maintenance Log
Present this section of maintenance and services performed. DATE SERVICE INTERVAL (HOURS) TECHNICIAN SERVICE PERFORMED / COMMENTS
3 Hours (Break-in)
15
30
45
199
This will provide you and future owners with an accurate log of your manual to your dealer each time your vehicle is serviced.
2010 Polaris Outlaw 525 IRS Reviews
We have not received any reviews for the 2010 Polaris Outlaw 525 IRS yet.