2010 Polaris Ranger HD Problems and Repair Information
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Popular 2010 Polaris Ranger HD Manual Pages
Owners Manual - Page 5
... in the Polaris Service Manual and should be sure to your dealership for all utility and recreational vehicles manufactured in our complete line of your vehicle, be performed only by a Factory Certified Master Service Dealer® (MSD) Technician. Many years of experience have gone into the engineering, design, and development of Polaris owners. Have your accessories and clothing...
Owners Manual - Page 18
... water. Gasoline is well ventilated and free of any source of accessories. • Never exceed the stated load capacity for fuel safety warnings. • Always remove the ignition key when the vehicle is not in use the proper size and type of the vehicle.
FOR MORE INFORMATION ABOUT SAFETY, call Polaris at sharp angles...
Owners Manual - Page 24
... forward speed is fully stopped. • Place the transmission in the owner's manual. If you begin rolling downhill: • Never apply engine power. • Apply the brakes gradually until the vehicle is lost: • Apply the brakes. • Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake...
Owners Manual - Page 29
... light loads. Console
Mode Button
FEATURES AND CONTROLS
The yellow button located directly under the speedometer is moving could cause transmission damage. To shift gears, brake to assure proper transmission function. Always shift when the vehicle is stationary and the engine is important to a complete stop. Tip: Maintaining shift linkage adjustment is at idle.
Owners Manual - Page 54
... not start the engine! If it 's critical that you perform the services outlined in the Periodic Maintenance Chart beginning on page 84, and take the vehicle to your dealer before entering water. 2. Proceed slowly, avoiding rocks and obstacles. 4. After leaving water, always dry the brakes by applying light pressure to engine oil, transmission oil, all gearcase...
Owners Manual - Page 68
... pedal travel Brake system Wheels/fasteners Frame fasteners X Engine oil level X Air filter, pre-filter E X Air box sediment E tube Coolant (if applicable) Headlamp/tail lamp X Air filter, E main element X Brake pad wear
Q
Battery X Front Gearcase Oil (if equipped) X Middle Gearcase Oil (if equipped) X Rear gearcase oil (if equipped) X Transmission oil
X Perform these services.
64
Owners Manual - Page 69
..., pivots, cables, etc. Inspect, lubricate, adjust Lubricate Lubricate Lubricate Inspect; replace if necessary Perform a break-in oil change
X Perform these services.
65 E Emission-Related Service Q Have an authorized Polaris dealer perform these procedures more often for proper sealing/air leaks Inspect; replace if necessary Inspect duct for vehicles subjected to severe use.
Owners Manual - Page 70
...Q Front wheel Q Brake fluid
Spark arrestor Idle speed
Q Toe adjustment Q Auxiliary brake (if X equipped)
Headlight aim
X Perform these services
66 MAINTENANCE
Item
Periodic Maintenance Chart
Maintenance Interval
(whichever comes first) Hours Calendar E
Q Fuel system
Remarks
Miles (Km) Check for leaks Inspect Inspect Inspect; clean external surfaces Inspect for leaks at tank cap, lines...
Owners Manual - Page 86
... causes outer clutch covers to fail. However, as outlined in the owner's manual. • This PVT system is intended for creating excessive heat that a ..., creating vibration and additional loads on Polaris products only. Extensive engineering and testing has been conducted to ensure the safety of the ...Transmission (PVT) System
Failure to comply with the instructions in this product.
Owners Manual - Page 92
.... Shift the transmission to control, and the idle speed may also not open fully. Always check the pedal for service if throttle problems arise. Check the throttle pedal freeplay at low engine speed. Allow it... accident and lead to 1/8 inches (1.63.2 mm).
88 Never start or operate this vehicle if it will cause a delay in throttle response, especially at the intervals outlined in the...
Owners Manual - Page 96
... the transmission to the forward-most position, then inspect and adjust park brake cable tension. If this service is ...performing this occurs, move the park brake lever to neutral. 3.
MAINTENANCE
Brakes
Park Brake Adjustment
Inspect and adjust park brake cable tension after the first 25 hours of operation and every 100 hours thereafter to proper tension.
1. Position the vehicle...
Owners Manual - Page 111
Clean the Exterior Make any necessary repairs and clean the vehicle as recommended in the Periodic Maintenance Chart beginning on the container...Fill the fuel tank. 2. Add Polaris Carbon Clean Fuel Treatment or Polaris Fuel Stabilizer. Allow the engine to run for storage and charging procedures.
107 Inspect and Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended...
Owners Manual - Page 115
... beam, 50W, quartz/halogen 10 L.E.D. (.28W) 10 L.E.D. (3.1W) 1.0 W
Clutching
See your Polaris dealer for clutching specifications.
111 Front: Drive Ratio - Rear Tire Size - Rear Tire Pressure - Front Tire Pressure - High Drive Ratio - SPECIFICATIONS
RANGER 4X4
Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Low Gear Reduction - Reverse Gear Reduction -
Owners Manual - Page 117
High Drive Ratio - Front Tire Size - SPECIFICATIONS
RANGER 6X6
Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Center/Rear Tire Pressure - Reverse Gear Reduction - Final Tire Size - Front Tire Pressure - Rear Brakes, Front/Rear Brake, Park Hood Headlight Taillights Brake Light Indicator Light Pressurized Wet Sump Polaris 2W-50 PVT Single Lever, Console ...
Owners Manual - Page 119
... - Low Gear Reduction - Reverse Gear Reduction - Final Tire Size - Front: Drive Ratio - Rear Brakes, Front/Rear Brake, Park ...50W, quartz/halogen 10 L.E.D. (.28W) 10 L.E.D. (3.1W) 1.0 W
Clutching
See your Polaris dealer for clutching specifications.
115 Front Tire Pressure - SPECIFICATIONS
RANGER CREW
Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Front...
Owners Manual - Page 127
...charges Mileage Rentals/Loss of product use of incidental or consequential damages or implied warranties, so the above limitations or exclusions may not apply to you if inconsistent with the vehicle. improper fuel; improper component alignment, tension, adjustment or altitude compensation; improper engine timing; use Lubricants such as oil, grease, etc. unauthorized repairs; POLARIS...
Owners Manual - Page 129
...of the selling dealer's authorized location. WARRANTY
Exported Vehicles
EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. Outside the Country where your vehicle was purchased, Warranty or Service Bulletin repairs may be sure to contact Polaris Customer...
Owners Manual - Page 131
..., explosions or other similar causes beyond the control of any service that has been structurally altered, or when the vehicle has been used in the owner's manual. Some states do not allow limitations on your warranty rights and responsibilities, please contact the Polaris Warranty Department at the exclusive option of Polaris, repair or replacement of Polaris.
Owners Manual - Page 132
... to exceed 30 days. The warranty repairs should however be repaired or replaced by Polaris Industries Inc. Owner's Warranty Responsibilities:
• As the LSI engine owner, you should be hoses, belts, connectors and other emission-related assemblies. Manufacturer's Warranty Coverage:
The 2005 and later Large Spark Ignition Engines are warranted for the performance of time, not to you...
Owners Manual - Page 137
... Systems ...85 Filter, Air ...85 Filter, Fuel...85 Fluid, Battery ...99 Fluid, Brake ...90 Fluid Change Engine Oil ...70-71 Front Gearcase ...75 Main Gearcase (4X4/Crew) ...73 Main Gearcase (6X6) ...74 Middle Gearcase (6X6)...76 Rear Gearcase (6X6)...77 Transmission (4X4/Crew)...73 Transmission (6X6) ...74 Fluid Level Engine Oil ...69 Front Gearcase ...75 Main Gearcase...
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