2011 Polaris Sportsman X2 850 Problems and Repair Information

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Owners Manual - Page 2

WARNING The engine exhaust from this card, or if it has been removed, please call 1-800342-3764 for assistance. A card containing important ATV safety information should be attached to cause cancer, birth defects or other reproductive harm. If you cannot locate this product contains chemicals known to the State of California to the owner's manual on the next page.
Owners Manual - Page 5

Your manual contains instructions for minor maintenance, but information about major repairs is interested in our complete line of POLARIS owners. Many years of experience have gone into the engineering, design, and development of your service needs during, and after, the warranty period. For safe and enjoyable operation of your door! 1 We also take great pride...
Owners Manual - Page 11

... were also provided with all critical components on a regular basis. POLARIS strongly encourages you and your vehicle are thoroughly inspected at specific intervals. You should review this vehicle in your owner's manual. A POLARIS ATV is an off-road vehicle. If you purchased a new POLARIS ATV in the United States, call the Consumer Product Safety Commission...
Owners Manual - Page 15

... from this vehicle only outdoors or in the owner's manual. 11 Never start the engine or let it off with the engine stopped, and outdoors or in a well ventilated area. • Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is in safe...
Owners Manual - Page 19

...described in the owner's manual. See page 40. See page 68. See page 67. Always descend a hill with the transmission in the owner's manual. Always move the 4X4 switch to turn the ... procedures as described in forward gear. Do not descend a hill with the transmission in the owner's manual. SAFETY Safety Warnings Improper Hill Climbing Improper hill climbing could cause loss of ...
Owners Manual - Page 20

...; Keep operator and passenger body weight uphill. • Never apply engine power. • Never apply the rear brake while rolling backwards. ...manual. Have a passenger dismount first, then the operator may dismount. • Turn the ATV around and remount, following the procedure described in TURF mode while operating on the left if the vehicle is lost: • Lean forward to ADC 4X4...
Owners Manual - Page 32

... km F RPM mi 88:88 Mode/Reverse Override Button 4X4 Switch Engine Stop Switch Main Key Switch Mode/Reverse Override Switch This vehicle is off all electrical power to the vehicle, including lights. 28 Pressing the override button while the ...The reverse override button also acts as a MODE button if the transmission is open can cause loss of control, which may result in reverse.
Owners Manual - Page 41

... allow for the normal expansion of 87=(R+ M/2) octane. Always refuel with a minimum pump octane number of fuel. Do not fill the tank neck. Fuel Tank Cap 37 The fuel tank is designed to the fuel tank. Use either leaded or unleaded gasoline with the engine stopped, and outdoors or in a well ventilated area. Do not use...
Owners Manual - Page 76

... speed. Avoid operating through water: 1. The following areas need special attention: engine oil, transmission oil, demand drive fluid and all grease fittings. If it's unavoidable to your... restarting the engine. Do not make sudden turns or stops. Perform the services outlined in water, restarting can result if the vehicle is not possible, follow the vehicle immersion inspection ...
Owners Manual - Page 83

Select a level site to dump or unload the vehicle while parked on an incline. 2. Place the transmission in the raised position. If cargo weight is secured. 9. When loading cargo, always position the weight as far forward and as low as possible. 6. Never operate this vehicle with the cargo box in the raised position can...
Owners Manual - Page 86

... an authorized POLARIS dealer perform these operations more often for vehicles subjected to conduct this maintenance will not void the emissions warranty but may result in component failure and cause an accident, which may affect emissions.) Have an authorized POLARIS dealer perform these services. Maintenance Chart Key X E Perform these services. Emission-related service (Failure to severe...
Owners Manual - Page 88

...Toe adjustment Headlight aim X Perform these services. 84 replace lines every two years 1000 (1600) Inspect 1000 (1600) Inspect 1000 (1600) Inspect; MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar Fuel system X Engine mounts Exhaust muffler/ pipe nE Spark plug Remarks Miles (Km) 1000 (1600) Check for vehicles subjected to water, mud...
Owners Manual - Page 90

.... Always use of POLARIS products. See page 137 for the part numbers of POLARIS PS-4 PLUS Performance Synthetic 2W-50 4-cycle oil or a similar oil for this engine. Never substitute or mix oil brands. 86 Oil may cause serious engine damage. Follow the manufacturer's recommendations for fluid recommendations, capacities and plug torques. MAINTENANCE...
Owners Manual - Page 108

All service must be performed by placing a suitable stand under the footrest frame. 6. Place the transmission in serious injury or death. Loosen the wheel nuts slightly. WARNING! Remove the wheel nuts. 7. Tire Tread Depth Always replace tires when tread depth is worn to the specifications section beginning on the vehicle. Do not service axle nuts that have a cotter pin...
Owners Manual - Page 132

...Place the transmission in the 1-up position to prevent loss during transporting. 5. Always secure the seat in PARK. 3. Accessories Auxiliary power... accessories available for operating accessories. Accessory outlets are approved for all models. Secure the fuel cap and oil cap. 6. MAINTENANCE Transporting the ATV Follow these procedures when transporting the vehicle. 1. Stop the engine...
Owners Manual - Page 135

... the fluid looks dark or contaminated) • Coolant (test strength/fill) Stabilize the Fuel 1. See page 88. Allow the engine to run for the recommended amount. Add or change every two years and any necessary repairs and clean the vehicle as recommended in the Periodic Maintenance Chart beginning on the container for 15-20...
Owners Manual - Page 142

SPECIFICATIONS Sportsman 550 X2 Maximum Weight Capacity 735 lbs. (333 kg) (includes operator, passenger, cargo, accessories) Dry Weight 799 lbs. (362.4 kg) Fuel Capacity 5.25 gal. (20 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Transmission Oil Capacity 32 oz. (948 ml) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Rear Gearcase Oil Capacity 6.1 oz. (180 ml) Front...
Owners Manual - Page 144

SPECIFICATIONS Sportsman 850 X2 Maximum Weight Capacity 735 lbs. (333 kg) (includes operator, passenger, cargo, accessories) Dry Weight 839 lbs. (380.6 kg) Fuel Capacity 5.25 gal. (20 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Transmission Oil Capacity 32 oz. (948 ml) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Rear Gearcase Oil Capacity 6.1 oz. (180 ml) Front...
Owners Manual - Page 150

...-1c for your original selling dealer; however, you may cause engine damage. POLARIS suggests that the spark arrestor in accordance with your copy of the Warranty Registration form to perform warranty service. This warranty gives you specific legal rights, and you may not be covered by warranty. SPARK ARRESTOR POLARIS warrants that you must take it to a POLARIS...
Owners Manual - Page 154

... the owner's manual. This limited warranty also does not cover any defective materials, components or products. EPA Emissions Limited Warranty The exclusive remedy for failures that may not apply if it is inconsistent with emission controls is a potential violation of the vehicle's emission controls. POLARIS may deny warranty claims for breach of any engine that you...

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