2013 Polaris Ranger Crew 800 Problems and Repair Information
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Popular 2013 Polaris Ranger Crew 800 Manual Pages
Owners Manual - Page 2
WARNING
Read, understand, and follow the safety precautions could result in this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. WARNING
The engine exhaust from this manual and on all product labels.
Failure to follow all of the instructions and safety precautions in serious injury or death.
Owners Manual - Page 4
...8226; On public roads, a collision can occur with another vehicle. • With more than two passengers (five for CREW),...OWNER'S MANUAL. pavement may seriously affect stability. they may seriously affect handling and control. • With non-Polaris approved accessories - ...for your seat belt.
WARNING
Improper vehicle use extra caution when carrying passengers. • Avoid ...
Owners Manual - Page 5
... after, the warranty period. We also take great pride in the POLARIS Service Manual and should be sure to our world-wide family of apparel, parts and accessories, available through our online store at www.purepolaris.com. Your POLARIS dealer knows your total satisfaction. WELCOME
Thank you for all of your vehicle, be performed only by...
Owners Manual - Page 10
...
Shift Caution
CAUTION To avoid transmission damage, shift only when vehicle is printed on the vehicle carefully. NEVER operate this vehicle if you are under belt-clutch guard. If any of severe injury or death. To prevent serious injury, do not operate vehicle with guard removed. • Do not modify engine or clutch. SAFETY
Safety Labels...
Owners Manual - Page 11
... reverse - LOCATE AND READ OWNER'S MANUAL. pavement may seriously affect stability. they may seriously affect handling and control. • With non-POLARIS approved accessories - FOLLOW ALL INSTRUCTIONS AND WARNINGS. 7177615
7 Vehicle rollover could cause severe injury or death. • Secure cab nets and keep hands and feet in vehicle at all safety labels. avoid sharp...
Owners Manual - Page 15
... for fuel safety warnings. • Always remove the ignition key when the vehicle is ...manual for traveling downhill and for braking on safety labels. • Never modify this vehicle through improper installation or use of accessories. • Never exceed the stated load capacity for this manual...park brake. • Always stop the engine before filling them lightly several times to climb ...
Owners Manual - Page 19
.... Always maintain proper tire pressure as described in the owner's manual. Vehicle operators assume all forward speed is not in use extra caution when operating on a frozen body of water unless you have first verified that could cause loss of traction, loss of the vehicle, you begin rolling downhill: • Never apply engine power. •...
Owners Manual - Page 21
... rough terrain or over obstacles • Loading the vehicle onto a trailer • Towing heavy loads
17 Gear Selector
H: High Gear L: Low Gear N: Neutral R: Reverse Low gear is moving could cause transmission damage. When the engine is important to power an auxiliary light or other optional accessories or lights. Tip: Maintaining shift linkage adjustment is...
Owners Manual - Page 33
... any debris from the duct and from the engine compartment.
29 Engine and Drivetrain Break-in period. Break in the clutches and belt by operating at 25 hours. 6. Perform the following procedures carefully. Drive slowly at sustained idle. 5. See page 30. Fill the fuel tank with vehicle operation and handling. 4. Add the recommended oil as...
Owners Manual - Page 36
...Perform the pre-ride inspection. Make sure all passengers are properly secured. 6. Always travel . 8. Vehicle...vehicle. Driving with this manual.
32 Make sure all cab nets are wearing helmet, eye protection, gloves, long-sleeve shirt, long pants and over -the-ankle boots. 2. Start the engine and allow it to a passenger. 9. Apply the service brakes and shift the transmission...
Owners Manual - Page 39
... banks have gradual inclines. 3. After leaving water, always dry the brakes by applying light pressure to your dealer service. Never cross deep or fast-flowing water with your RANGER may cause the vehicle to engine oil, transmission oil, all gearcase fluids, and all grease fittings.
35
Proceed slowly, avoiding rocks and obstacles. 4. Follow these...
Owners Manual - Page 48
...-Ride Make adjustments as need ed. clean often Check operation; Miles (Km)
Remarks
Ź Perform these services.
44 Item Maintenance Interval
(whichever comes first) Hours Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level Ź Air filter, pre-filter E Ź Air box...
Owners Manual - Page 49
...-
-
Ź Perform these services.
45 replace as ...Perform a break-in oil change yearly Check for vehicles subjected to water, mud, etc. change Ź Front Gearcase oil (if equipped) Ź Middle Gearcase oil (if equipped) Ź Rear gearcase oil (if equipped) Ź Transmission oil D Fuel system E Ź Radiator (if applicable) Ź Cooling Hoses (if applicable) Ź Engine...
Owners Manual - Page 62
...balanced. Do not install it in the owner's manual. • This PVT system is intended for...severe injury or death. Doing so may occur at a high speed. Extensive engineering and testing has been conducted to be out of balance, creating vibration and additional...this product. MAINTENANCE
POLARIS Variable Transmission (PVT) System
WARNING
Failure to extend the life of the PVT components (...
Owners Manual - Page 66
...service if throttle problems arise. See page 62. Throttle Body/Idle RPM
Idle RPM is achieved at low engine speed. Throttle Freeplay Adjustment
1. Loosen the adjuster lock nut. 5. Never start or operate this vehicle... the distance the throttle pedal moves before starting the engine and occasionally during operation. Shift the transmission to 1/8" (1.5-3 mm) of the rubber boot and...
Owners Manual - Page 68
...Reinstall the shock mounting bolts.
If this service is difficult due to provide a stiffer suspension...ft. Tip: If performing this occurs, move the park brake lever to increase or decrease spring tension. Position the vehicle on page 43.... can be 0.8"-1.0" (20-25 mm) of the limiting feature. Shift the transmission to the outside mounting holes. 3. Loss of tension in the park brake...
Owners Manual - Page 79
... and Filter Change the oil and filter. Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. Allow the engine to run for the recommended amount. See page 74. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer. Follow the instructions on the container for 15-20 minutes to allow the...
Owners Manual - Page 96
... responsibility, or by federal law. POLARIS also recommends that have any engine that may maintain, replace, or repair the emission control devices or systems on your vehicle. Any qualified repair shop or person may be necessary for performing the scheduled maintenance identified in racing competition. This limited warranty also does not cover any questions regarding your...
Owners Manual - Page 98
... Modifications ...12 Error Codes, Engine ...28 Exhaust Emission Control System ...42 Exhaust System Warning ...61 Eye Protection ...9
C
Cab Frame, ROPS ...23 Cab Nets...21 Cargo ...37 Cargo Box, Dumping...39 Chart Gearcase Specifications ...49 Periodic Maintenance ...43-45 Check Engine Indicator ...28 Cleaning and Storage...74-76 Clothing ...9 Clutching, 4X4...79 Clutching, 6X6...81 Clutching...
Owners Manual - Page 100
... Plugs, Fouled ...55 Specifications, 4X4 ...78-79 Specifications, 6X6 ...80-81 Specifications, Crew ...82-83 Specifications, Gearcase ...49 Speed, Towing ...38
V
Vehicle Identification Numbers ...5 Vehicle Immersion ...60 Vehicle Transport ...77
W
Warning Symbols ...4 Warning, Transmission Modification ...58-59 Washing the Vehicle ...74 Water, Immersion of Vehicle ...60 Wheel Installation ...66...
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