2015 Polaris 800 Rush Problems and Repair Information

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Owners Manual - Page 2

... result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the State of this manual carefully. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR code with your smartphone. Please read the warranty section of California to cause cancer, birth...
Owners Manual - Page 3

... and more. For safe and enjoyable operation of your service needs during, and after, the warranty period. 1 Your POLARIS dealer knows your vehicle best and is outlined in the world today. Your manual contains instructions for all of your vehicle, be performed only by a factory certified Master Service Dealer® (MSD) technician. Be sure to visit us...
Owners Manual - Page 5

... riding experience. POLARIS Products...Specifications ...Troubleshooting ...Warranty ...Maintenance Log ...Index ......vehicle operation and identifies warning labels and their locations. Pre-Ride Inspections ...70 This section explains procedures that should be performed before riding. Maintenance ...91 This section defines your role, and your dealer's role, in the owner's manual...
Owners Manual - Page 19

...caution when operating on Slippery Surfaces WARNING! Driving on liquid cooled models, cooling for the engine, adequate snow cover is opened, the snowmobile will be obstructing the steering linkage. Reduce ...and lubrication will result in front of the slide rail and track surfaces. Before driving, manually turn the skis to the left and right to allow adequate cooling and polishing of the...
Owners Manual - Page 25

For maximum performance see Owner's Manual. NOTE: For more information, see decal on LH control to reverse. To avoid loss of control resulting in serious injury or death. NO PASSENGER. 7181012 Fuel Recommendation Label No Passenger Warning Fuel Recommendation Label 91+ Octane without Ethanol. If electric reverse: • Machine stopped and engine at idle, push yellow...
Owners Manual - Page 26

...vehicle. • When operating on hard-packed snow, ice, or when crossing roads, steering and braking ability are latched. Oil injection system: Use unmixed fuel... lever to stop the engine. Check oil level when refueling. 7176779 24 Do not leave... Owner's Manual before or while operating this vehicle. • This vehicle is designed for proper operation. See Owner's Manual for proper...
Owners Manual - Page 27

... the sheaves and replace the belt. All Units 1. For electric reverse models, engine must be stopped in the driven clutch. Note: See owners manual for sheave width adjustment procedure. 7181093 25 Never service clutches yourself - See your dealer. Never run engine with the clutch guard removed. SAFETY Safety Labels and Locations Clutch Warning/Belt...
Owners Manual - Page 28

Nosepan Skis Front Bumper Hood Headlight Windshield (accessory) Handlebar Operator Seat Taillight Rear Bumper Snow Flap Suspension Track Side Panel Side Panel Fasteners Tool Kit (Inside engine compartment) 17. L-Wrench 10. 11. 12. 13. 14. 15. 16. 26 FEATURES 7 8 6 5 4 9 10 2 11 1 3 12 13 14 15 16 17 1. 2. 3. 4. 5. 6. 7. 8. 9.
Owners Manual - Page 34

... snowmobiles are secured before operating. To remove a saddlebag, open each saddlebag to warm gloves or defog goggles. LOCK & RIDE saddlebags can be added as an accessory on the top of the console is heated by engine compartment heat. Heated Storage 32
Owners Manual - Page 35

.... Press and release the SELECT button or SET switch until the desired fuel type is equipped with the interactive digital display (IDD), please see your IDD Owner's Manual for fuel type selection procedures. Step 3 33 Interactive Digital Display (IDD) If your fuel purchase, use the "Eth" setting as a safeguard. Refer to "Eth" in the...
Owners Manual - Page 81

... should ride normally. Vary the throttle openings and vehicle speeds to use . Regardless of these break-in period is new or overhauled. Oil added to the fuel and oil injection systems will not be performed when the engine is the time required to reduce friction on engine run time. NOTE: During this period of pre...
Owners Manual - Page 85

... the use deicers or additives containing methanol. Although 87 octane fuel is usable, some engine performance will be lost and fuel economy will result in your snowmobile. OPERATION Fuel Recommendation For peak performance, POLARIS recommends the use of isopropyl-based fuel system deicer. Do not use fuel containing more than 87 octane fuel. Fuel System Deicers If you use E85...
Owners Manual - Page 91

...vehicle is in reverse. Push the yellow reverse button for one second and release. The light on the instrument panel will shut off. 3. Disengaging Reverse 1. Never engage the starter when the engine...indicate that the snowmobile is in forward. 89 Stop the snowmobile and leave the engine idling. Apply the throttle slowly to rotate forward. Push the yellow reverse button on ...
Owners Manual - Page 93

... snowmobile is certified to your qualified service technician. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of sale with a minimum octane level of the tunnel or the engine recoil cover. Specifications and adjustments for engine tune-ups are located in the Service Manual, which is intended solely for your...
Owners Manual - Page 107

... or reduced engine performance occurs between the recommended fuel filter service intervals, the filter may cause damage to the lines. Please see your POLARIS dealer for signs of deterioration or damage. Reinstall the fill plug. The fuel pump uses a sock-type pickup filter located within the fuel tank. Always store fuel in -line fuel filter. Fuel Pump All fuel pump service must be...
Owners Manual - Page 112

... Flushing the Cooling System To ensure that the coolant maintains its ability to catch any coolant that leaks from the bleeder. 110 This service must be performed when the engine is warm or hot. Bleeding the Cooling System CAUTION! If the pressure cap needs replacement, contact your dealer for the correct part. See...
Owners Manual - Page 166

...due to lack of spec Engine mount broken or loose Machine fails to the ground. • Chain is loose or broken or chain tightener is loose. Problem Erratic engine operating RPM during acceleration... jammed or broken 164 TROUBLESHOOTING Engine Troubleshooting Unless you have experience and training in two-cycle engine repair, see your dealer if technical problems arise. SEE YOUR DEALER.
Owners Manual - Page 171

... manual. Date of your POLARIS dealer for replacement parts, service or warranty. When contacting us about parts, service, or warranty, always provide the following information: 1. Serial number 2. Dealer name 4. Your dealer is also familiar with POLARIS policies and procedures and will be happy to record the identification numbers of purchase 5. Contact your snowmobile and its engine...
Owners Manual - Page 174

...POLARIS engine oil. 2. This warranty provides no coverage for personal loss or expense, including mileage, ...WARRANTY. THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS EXCLUDED FROM THIS LIMITED WARRANTY. Damage or failure resulting from the use of Warranties and Remedies Lubricants and Fluids 1. THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR...
Owners Manual - Page 178

... or products. POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. Any qualified repair shop or person may deny warranty claims for performing the scheduled maintenance identified in the owner's manual. This Limited Warranty does not cover damage due to perform any service that has been structurally altered, or when the vehicle has been used in material or workmanship...

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