2015 Polaris Ranger 800 EPS Problems and Repair Information
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Popular 2015 Polaris Ranger 800 EPS Manual Pages
Owners Manual - Page 2
WARNING
Read, understand, and follow the safety precautions could result in this product contains chemicals known to cause cancer, birth defects or other reproductive harm.
WARNING
The engine exhaust from this manual and on all of California to the State of the instructions and safety precautions in serious injury or death. Failure to follow all product labels.
Owners Manual - Page 3
... return to visit us online at POLARIS we 've ever produced. Be sure to your service needs during, and after, the warranty period.
1 Many years of experience have gone into the engineering, design, and development of your POLARIS vehicle, making it the finest machine we proudly produce an exciting line of utility and recreational...
Owners Manual - Page 14
...TIRE PRESSURE IN PSI (KPa) 4x4...ACCESSORIES Read Operation and Maintenance Manual for braking when carrying cargo. • Overloading or carrying tall, off . To prevent serious injury, do not operate vehicle with guard removed. • Do not modify engine...transmission damage, shift only when vehicle is stationary and at idle. 7172674
12 SAFETY
Safety Labels and Locations
Load/Passenger/Tire...
Owners Manual - Page 17
... use to ) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of increasing speed or power. See page 18 for fuel safety warnings. • Always remove the ignition key when the vehicle is not in this manual for this manual. Any modifications or installation of non-POLARIS-approved accessories could create a substantial safety...
Owners Manual - Page 21
... could cause loss of control, accident or rollover. Descending Hills Improperly
Improperly descending a hill could cause a rollover. If you begin rolling downhill: • Never apply engine power. • Apply the brakes gradually until the vehicle is lost: • Apply the brakes. • Place the transmission in this owner's manual.
Owners Manual - Page 24
... shift when the vehicle is stationary and the engine is moving could cause transmission damage. NOTICE: ...engine speed above idle or while the vehicle is at idle. Tip: Maintaining shift linkage adjustment is the primary driving range for the RANGER. Gear Selector
H: High Gear L: Low Gear N: Neutral R: Reverse Low gear is important to power an auxiliary light or other optional accessories...
Owners Manual - Page 31
... insect sprays to indicate an overheated engine. This lamp illuminates when the transmission is in neutral and the ignition key...engine damage could result.
If the light remains on, the EPS system is selected, speed displays in either miles per hour (MPH) or kilometers per hour. This lamp flashes for service. Speedometer Indicator Lamps
Speedometer
The speedometer displays vehicle...
Owners Manual - Page 32
... when the engine is at idle and high electrical load (lights, cooling fan, accessories) is operating at the factory. The clock displays time in the fuel tank. If this occurs, take the vehicle to your dealer.
3. This warning usually indicates that the preset service interval has been reached. This indicator illuminates when the 4X4 system is...
Owners Manual - Page 36
... break-in more efficient performance and longer life for the engine. Do not operate at sustained idle. 5. Review the fuel warnings on the daily pre-ride inspection checklist. Perform regular checks on fluid ... first twenty hours of this owner's manual. Check fluid levels of use the first two tanks full of fuel. Fill the fuel tank with vehicle operation and handling. 4. Break in ...
Owners Manual - Page 44
... leaving water, always dry the brakes by applying light pressure to engine oil, transmission oil, all gearcase fluids, and all grease fittings.
42 NOTICE: Immersion can operate through deep or fastflowing water. Determine water depths and current before starting the engine, perform the service outlined on your dealer at the first opportunity.
NOTICE: After running...
Owners Manual - Page 62
...and fittings for vehicles subjected to pressurize fuel pump; MAINTENANCE
Item
Steering Front suspension Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level ► Air filter, pre-filter E ► Air box sediment tube E Coolant (if applicable)
Periodic Maintenance Chart
Perform all services at one month Perform a break-in...
Owners Manual - Page 63
... M -
-
► Perform these services.
61 replace as needed Inspect Inspect for leaks at one month Replace with oil change ► Front Gearcase oil (if equipped) ► Middle Gearcase oil (if equipped) ► Rear gearcase oil (if equipped) ► Transmission oil D Fuel system E ► Radiator (if applicable) ► Cooling Hoses (if applicable) ► Engine mounts Exhaust...
Owners Manual - Page 80
...lock nut. 7. Always check the pedal for service if throttle problems arise. The throttle may be 1/16 to... accident and lead to neutral. 2. Never start or operate this vehicle if it to pick up speed. Throttle Freeplay Inspection
If the ...Check the throttle pedal freeplay at low engine speed. Throttle Pedal 1. Engage the park brake. Shift the transmission to serious injury or death if the...
Owners Manual - Page 82
...Shift the transmission to the outside mounting holes. 3. There should be adjusted to provide a stiffer suspension, if necessary. 1.
Tip: If performing this occurs...limiting feature. Torque to 30 ft.
If this service is excessive freeplay or strange noises, or the ... to increase or decrease spring tension.
Position the vehicle on page 59. 1. MAINTENANCE
Brakes
Park Brake ...
Owners Manual - Page 93
... Make any necessary repairs and clean the vehicle as recommended. Fill the fuel tank. 2. Oil and Filter Change the oil and filter. See page 76. 2. Never start the engine during the storage period will disturb the protective film created by fogging and damage could occur.
Carbon Clean removes water from fuel systems, stabilizes fuel and removes...
Owners Manual - Page 105
...including but not limited to the following items:
Wheels and tires Suspension components Brake components Seat components Clutches and components Steering ...warranty. THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. We recommend the use , loss of profits, or loss of POLARIS engine...
Owners Manual - Page 107
... comes first. This EPA emissions warranty period is to the POLARIS standard limited warranty for a period of 250 hours of engine operation, 2500 kilometers (1550 miles) of vehicle travel , or 30 calendar months from the date of purchase by original retail purchaser and continues for evaporative emissions:
Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief...
Owners Manual - Page 108
... recommends that you contact an authorized POLARIS dealer to perform any questions regarding your vehicle.
The POLARIS 50-state models are responsible for sale in the owner's manual. Any modifications to accidents, abuse or improper handling, maintenance or use. This limited warranty excludes failures not caused by federal law. Owners are designed and built...
Owners Manual - Page 110
... Exhaust Emission Control System ...58 Exhaust System Warning ...77 Eye Protection ...9
C
Cab Frame, ROPS ...28 Cab Nets...26 Cargo ...44 Cargo Box, Dumping...46 Chart Gearcase Specifications ...65 Periodic Maintenance ...59-61 Check Engine Indicator ...33 Cleaning and Storage...90-92 Clothing ...9 Clutching, 4X4...95 Clutching, 6X6...97 Component Locations ...21 Console ...22 Coolant Level...
Owners Manual - Page 111
...Transmission (4X4) ...66 Transmission (6X6) ...67 Oil Recommendation, Engine...63 Operation on Public Lands ...58 Operator Safety...13-20 Outlets, Auxiliary ...22
G
Gap, Spark Plug ...71 Gasoline Handling ...18 Gear Selector...22 Gearcase Specification... Torque ...71 Plug, Accessory ...22 Plugs, Fouled ...71 Plugs, Spark ...71 Polaris Products ...98 Polishing the Vehicle ...90 Power Steering ...24...
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