2016 Polaris 800 RMK 155 Problems and Repair Information

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Owners Manual - Page 2

... Modifications to follow all product labels. WARNING The engine exhaust from this QR code with your Polaris vehicle, scan this product contains chemicals known to the State of the instructions and safety precautions in serious injury or death. Please read the warranty section of this manual and on all of California to cause cancer...
Owners Manual - Page 3

... of excellence for purchasing a POLARIS vehicle, and welcome to our world-wide family of your vehicle, be performed only by a factory certified Master Service Dealer® (MSD) technician. Here at www.polaris.com for all utility and recreational vehicles manufactured in this owner's manual. Many years of experience have gone into the engineering, design, and development of...
Owners Manual - Page 5

...'s role, in , operation of important identification numbers that must be recorded in the owner's manual. Specifications ...POLARIS Products...Troubleshooting ...Warranty ...Maintenance Log ...Index ... 120 124 125 129 137 139 3 Operation ...69 This section explains proper engine break-in your snowmobile's regular maintenance. Maintenance ...82 This section defines your role, and your...
Owners Manual - Page 25

... of snow and ice. Keep the underhood area free of your snowmobile. Before driving, manually turn the skis to the left and right steering. SAFETY Operator Safety Ice and Snow ... a requirement for operation of your snowmobile, resulting in serious injury. Avoid operating for the engine, adequate snow cover is opened, the snowmobile will result in excessive wear and damage to...
Owners Manual - Page 30

...part number is printed on the snowmobile. Do not operate engine with drive belt removed. Pressure Cap Warning This warning label...service clutches yourself. If any of the labels on the label. Do not attempt adjustment with hood or side panels open hot. Replacement safety labels are provided by POLARIS at no charge. Read and follow the instructions of the labels depicted in this manual...
Owners Manual - Page 31

.... • Apply throttle slowly. If electric reverse: • Machine stopped and engine at low speeds, can cause loss of control resulting in serious injury or death. Flashing light on LH control to reverse. NOTE: For more information, see Owner's Manual. SAFETY Safety Labels and Locations "No Passenger" Warning Reverse Warning "No Passenger...
Owners Manual - Page 32

...injury or death, read and understand all warnings and the Owner's Manual before or while operating this vehicle. • This vehicle is designed for adult use extreme caution when operating in unfamiliar terrain... page) 30 If manual is missing, contact a POLARIS dealer for age requirements. (continued on the top of the throttle control assembly, to stop the engine. Reduce speed and use...
Owners Manual - Page 33

...accessories specifically approved for steering and stopping. Reduce speed and allow extra space to turn or stop. • To maintain vehicle...vehicle. • When operating on approved models only) reduce speed and allow extra space for this label. 31 Do not leave brake engaged for more than five minutes. • Before starting engine... reduced. See Owner's Manual for proper use of ...
Owners Manual - Page 76

...gallon (8-16 ml per liter) of isopropyl-based fuel system deicer. NOTICE: Operating with no ethanol. POLARIS recommends the use of alcohol. 74 Always protect painted surfaces when handling fuel...Although 87 octane fuel is usable, some engine performance will be lost and fuel economy will result in your snowmobile. OPERATION Fuel Recommendation For peak performance, POLARIS recommends...
Owners Manual - Page 79

... result in serious injury or death. An improperly functioning throttle lever may cause the safety switch to an authorized POLARIS dealer for service. Return the snowmobile to activate, preventing the engine from the wire harness. Turn the ignition switch to operate the snowmobile with the throttle safety switch disconnected. If the throttle...
Owners Manual - Page 81

... on the instrument panel will indicate that the transmission is in reverse. The engine will be in reverse. TIP: If the engine stops running WILL result in serious engine damage, especially if the transmission is running , the snowmobile will shut off. 3. Make sure the area behind your vehicle is running. 2. A flashing reverse light on the instrument...
Owners Manual - Page 84

... your snowmobile to this vehicle. 82 These items are located in making a purchasing decision. The ECI label should review the limitations of the tunnel or the engine recoil cover. Emission Control Label Your snowmobile is permanently affixed to your use in the Service Manual, which is intended solely for diagnostic service. Specifications and adjustments for ensuring...
Owners Manual - Page 94

...Filter Please see your dealer. Normal deterioration from weather and fuel compounds may cause damage to service the fuel pump. If low fuel pressure or reduced engine performance occurs between the recommended fuel filter service intervals, the filter may need replacement. MAINTENANCE Oil Lines Inspect oil line condition every 1000 miles (1600 km) as outlined in the maintenance charts...
Owners Manual - Page 96

... check the coolant when he performs the fall tune-up on the instrument cluster will illuminate when the engine is low. • Stop the engine and allow it to cool down. MAINTENANCE Cooling System Engine Overheating The over-temperature indicator on your dealer for service. The indicator will automatically reduce engine power and create a misfire condition...
Owners Manual - Page 128

...DEALER. • Foreign object may be caught or the rail slide melted to the track clips due to lack of spec Engine mount broken or loose • SEE YOUR DEALER. • SEE YOUR DEALER. • Inspect and replace as...broken spring. SEE YOUR DEALER. TROUBLESHOOTING Drive System Troubleshooting Problem Machine fails to the ground. • Chain is loose or broken or chain tightener is loose.
Owners Manual - Page 131

... be happy to record the identification numbers of trouble experienced 6. Serial number 2. Details of your POLARIS dealer for replacement parts, service or warranty. WARRANTY Service and Warranty Information Obtaining Service and Warranty Assistance Read and understand the service data and the POLARIS warranty information contained in this manual. Contact your snowmobile and its engine.
Owners Manual - Page 134

... THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE. WARRANTY Warranty Coverage and Exclusions Limitations of POLARIS engine oil. 2. THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS EXCLUDED FROM THIS LIMITED WARRANTY. THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR...
Owners Manual - Page 138

... to perform any service that you have been caused by acts of God. Any qualified repair shop or person may maintain, replace, or repair the emission control devices or systems on how long an implied warranty lasts, so the above limitation may deny warranty claims for breach of any engine that have any questions regarding your vehicle. POLARIS...
Owners Manual - Page 141

......70-71 E Electrical Connections, Storage ...119 Emission Control Information ...82 Emissions Limited Warranty . 135-136 Engine Break-In ...70-71 Engine Overheating ...94 Engine Protection, Storage ...119 Engine Restarting ...69 Engine Safety ...10 Engine Starting ...69 Engine Stop Switch...76 Engine Stop Switch Alignment ...60 Environment Preservation ...6 Exhaust System...96 C Chaincase Oil...
Owners Manual - Page 143

...Specifications 600 RMK ...120-121 800 RMK ...122-123 Speed...13 Speed Display ...42 Spring Preload...58 Standard/Metric Display ...44 Starting the Engine ...69 Starting the Engine... Safety Switch Inspection . . 64 Tool Kit...34 Towing ...81 Track Alignment ...110 Inspection...Engine...125 Troubleshooting, Suspension ...128 Tune-Up ...118 V Vehicle Identification Numbers ...7 W Windchill ...27 141

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