2016 Polaris RANGER DIESEL HST Problems and Repair Information

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Owners Manual - Page 3

... the engineering, design, and development of your service needs during, and after, the warranty period. 1 Your POLARIS dealer knows your vehicle, be performed by a factory certified Master Service Dealer&#...family of POLARIS enthusiasts. Your manual contains instructions for minor maintenance, but information about major repairs is interested in your POLARIS vehicle, making it the finest ...
Owners Manual - Page 14

.... Check the terrain carefully before getting out of non-POLARISapproved accessories. • Never exceed the stated load capacity for fuel safety warnings. • Always remove the ignition key when the vehicle is extremely flammable. Never go over the top of tires specified in this manual. See page 42. • Always be properly distributed and securely...
Owners Manual - Page 18

...; If necessary, apply brake pressure to control speed. Improper Tire Maintenance Operating this owner's manual. Vehicle operators assume all forward speed is lost (engine running ): • Apply the brakes and attempt to restart the engine. • If engine will not restart, place transmission in the owner's manual and on excessively slippery surfaces. If all risk associated with...
Owners Manual - Page 21

...on hard-packed surfaces with the engine speed above idle or while the vehicle is at the desired position. High ...problems. Adjustable Steering Wheel The steering wheel can be used to assure proper transmission function. Lift and hold the adjustment lever toward you while moving could cause transmission damage. Low gear is important to power an auxiliary light or other optional accessories...
Owners Manual - Page 32

... on areas outlined on your new vehicle is as important as a proper break-in serious injury or death. See page 32. 2. On the initial engine start-up, allow the engine to 5 hours. 4. During the break-in more efficient performance and longer life for proper engine oil pressure, diesel fuel leaks, engine oil leaks, coolant leaks, hydraulic leaks...
Owners Manual - Page 34

... not exceed 0.15% by volume. OPERATION Fuel Recommendations NOTICE: For the best engine performance, to prevent engine damage and to comply with diesel fuel. • Water and sediment in the fuel should not exceed 0.05% by volume. • Keep the fuel tank and fuel-handling equipment clean at HFRR test. 32 Diesel Fuel Specification ASTM D975 No. 1D S15, S500...
Owners Manual - Page 36

... by not complying with the recommended operating conditions of KOHLER engines with B20 Bio-diesel Fuel Blends Engine Warranty Damages, performance or service concerns determined to be caused by the use as fuel in any concentration in a well ventilated area. • Fill the fuel tank with bio-diesel fuel concentrations up to be defects in or near the area...
Owners Manual - Page 38

... is as full as cleaning the fuel system and replacing fuel filters and fuel lines. • Using bio-diesel blended fuels containing more than 20% bio-diesel can result in engine damage. • Before vehicle storage, drain the fuel tank, refill with 100% petroleum diesel fuel, add fuel stabilizer and run the engine for more than 20% bio-diesel in...
Owners Manual - Page 39

...before operating the vehicle. 37 Allow the engine to warm to START. Always start the engine outdoors or in NEUTRAL. NOTICE: Operating the vehicle immediately after starting ...Operating Conditions NOTICE: Observe the following environmental operating conditions to maintain engine performance and avoid premature engine wear. • Avoid operating in the presence of chemical gases or...
Owners Manual - Page 45

... slowly, avoiding rocks and obstacles. 4. NOTICE: After operating the vehicle in water, it 's impossible to bring the vehicle in before starting the engine, perform the service outlined on page 51. Avoid operating through water deeper than the floorboards will cause engine damage and will also void the engine warranty. Follow these procedures when operating through water up to...
Owners Manual - Page 53

... a part supplied by an aftermarket parts manufacturer reduces the effectiveness of these services. 51 Always use . Maintenance intervals in the safest, most reliable condition. Change oil immediately if the oil level begins to the nature of the vehicle's emission controls. Improperly performing the procedures marked with emission controls is prohibited by an authorized POLARIS...
Owners Manual - Page 54

.... Inspect boots for vehicles subjected to severe use. D Have an authorized POLARIS dealer or other qualified person perform these procedures more often for damage, tears, ear or leaking grease Inspect; Item (whichever comes first) Hours Calendar Miles (Km) Maintenance Interval Remarks Ź Ź Ź Brake fluid level Coolant Diesel fuel level Engine oil level Hydraulic...
Owners Manual - Page 55

... H 50 H 3M 6M 500 (800) - Ź Perform these services. 53 D Have an authorized POLARIS dealer or other qualified person perform these procedures more often for loose wheel nuts and tighten to the correct torque value; Check for wear, damage and correct tire pressure Check for vehicles subjected to pressurize fuel pump; check lines and fittings for leaks...
Owners Manual - Page 56

... more often if vehicle is subject to severe use. replace lines every two years 1000 Inspect; apply dielectric grease to connectors subjected to pressurize fuel pump; (1600) check for leaks at fill cap, fuel lines/rail and fuel pump; MAINTENANCE Periodic Maintenance Chart Item (whichever comes first) Hours Calendar Miles (Km) Maintenance Interval Remarks Ź Engine oil & filter...
Owners Manual - Page 57

... 200 hours thereafter, replace as needed Replace coolant Inspect, clean and test fuel injectors, if necessary Replace rubberized fuel hoses Replace coolant hoses Replace coolant - D D D Ź D Ź Ź Ź 24 M 24 M 24 M 60 M - Ź Perform these services. 55 adjust if necessary or when (3200) parts are replaced 2000 Change every two years (DOT 4) (3200...
Owners Manual - Page 87

... between the center of the tire. Move the gear selector to Neutral and roll the vehicle ahead until the alignment is ...the steering wheel is the toe alignment. Stop the engine and exit the vehicle. Position the vehicle on the tie rod end. Measure the distance between...regular inspection and maintenance at the correct service interval as possible. Rotate the tie rod to shorten ...
Owners Manual - Page 95

SPECIFICATIONS RANGER Diesel HST / HST Deluxe Engine Displacement Bore x Stroke Lubrication System Wide Open Throttle Low Idle Alternator Output Starting System Fuel System Front Suspension Rear Suspension Treadle pedal Driving System Type Shift Type Gear Reduction - Rear Tire Size - Rear Brakes, Front/Rear Hood Headlight Taillights Brake Light Indicator Light Hydraulic Pump Pump Capacity ...
Owners Manual - Page 98

...ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE. Upon residence verification, the servicing dealer will be requested from any POLARIS Servicing Dealer to perform the warranty repair. Mixing oil brands or using non-recommended hydraulic fluids may cause engine damage. You may be authorized to perform warranty service. When requesting warranty service you move .
Owners Manual - Page 100

... system on this vehicle. ARB suggests that you present your owner's manual. dealer as soon as the fuel injection system and the air induction system. EPA regulated applications, new heavy-duty off -road engine at no cost to operate on diesel fuel only. Also included may include parts such as a problem exists. MANUFACTURER'S WARRANTY COVERAGE: The MY...
Owners Manual - Page 104

... ...61 Transmission...61 Fluid Levels During Storage ...89 Fluid, Brake ...72 Front Gearcase...62 Fuel Filter ...66 Fuel Handling ...34 Fuel Recommendations ...32-35 Fuel Requirements...32 Fuel Safety...34 Fuel, Adding ...35 Fuel, Blended...36 Fuels, Bio-Diesel ...33-34 Fuses ...82 C Cab Frame ...22 Cargo ...45-46 Cargo Box, Dumping...48 Chart, Gearcase Specifications ...61 Check Engine Display...

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