2016 Polaris Ranger Crew 570 Problems and Repair Information

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Owners Manual - Page 2

Failure to cause cancer, birth defects or other reproductive harm. WARNING The engine exhaust from this product contains chemicals known to the State of the instructions and safety precautions in.... WARNING Read, understand, and follow the safety precautions could result in this QR code with your Polaris vehicle, scan this manual and on all of California to follow all product labels.
Owners Manual - Page 3

...vehicle, be performed by a factory certified Master Service Dealer® (MSD) Technician. Your manual contains instructions for minor maintenance, but information about major repairs is interested in this owner's manual... into the engineering, design, and development of your service needs during, and after, the warranty period. 1 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome...
Owners Manual - Page 13

.... Stay completely inside the vehicle. When vehicle is stationary and at idle. SAFETY Safety Labels and Locations Payload Warning/Shift Caution WARNING RANGER 4X4 4X4 CA CREW CA Never exceed...) CAUTION To avoid transmission damage, shift only when vehicle is stopped, place shift in parked position. 7180323 Seat Belt/Drive Responsibly Warning WARNING Improper vehicle use cab nets and/or doors...
Owners Manual - Page 14

...kg) 7180135 Clutch Cover Warning WARNING Improper service or maintenance of losing control. SAFETY Safety Labels and Locations Load/Passenger/Tire Pressure Warning WARNING • Never carry ...TIRE PRESSURE IN PSI (KPa) 4x4 4x4 CA CREW CA CREW MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGERS, CARGO AND NON-FACTORY INSTALLED ACCESSORIES Read Operation and Maintenance Manual...
Owners Manual - Page 17

... is well ventilated and free of any non-POLARIS approved accessory or modify the vehicle for braking. • Always place the transmission in this manual. Gasoline is not in use to ) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of the vehicle. FOR MORE INFORMATION ABOUT SAFETY, call POLARIS at 1-800-342...
Owners Manual - Page 21

... downhill: • Never apply engine power. • Apply the brakes gradually until the vehicle is lost: • Apply the brakes. • Place the transmission in Unfamiliar Terrain Failure to control... Always follow proper procedures for climbing hills as described in this owner's manual. Never operate this vehicle on any public street, road or highway, including dirt and gravel roads...
Owners Manual - Page 24

Always shift when the vehicle is stationary and the engine is idling, move the lever to assure proper transmission function. When the engine is at ground speeds below 7 MPH (11 km/h) 22 Your POLARIS dealer can assist in resolving any shifting problems. Using Low Range Always shift into low gear for any of the following conditions...
Owners Manual - Page 28

...operating in a manner that could result in this vehicle meets OSHA 1928.53 rollover performance requirements. Hood Latches 26 To avoid injury and ...manual to 10% ethanol can assure occupant protection in any way. WARNING! Vehicle rollover could occur. FEATURES AND CONTROLS Fuel Cap The fuel tank filler cap is equipped with a minimum pump octane number of 87 R+M/2 octane. Engine...
Owners Manual - Page 37

..., always clean any debris from the clutch air duct and from the engine compartment. Careful treatment of the clutches and drive belt will result in of a new engine will ensure a longer life and better performance. Perform the following procedures carefully. Review the fuel warnings on the daily pre-ride inspection checklist. See page 36. 6. PVT...
Owners Manual - Page 44

... deep or fastflowing water. Never cross deep or fast-flowing water with your vehicle becomes immersed or is operated in water that you perform the services outlined in major damage if the vehicle isn't serviced correctly and promptly. Do not start the engine! Avoid operating through water: 1. After leaving water, always dry the brakes by applying...
Owners Manual - Page 61

... components are important for emissions-related service, however equivalent parts can indicate contaminants collecting in this owner's manual. Tip: Service and adjustments are explained in the safest, most reliable condition. Change oil immediately if the oil level begins to heavy or severe use patterns must be used for performing the scheduled maintenance identified in the...
Owners Manual - Page 62

clean; check lines and fittings for vehicles subjected to pressurize fuel pump; See Pre-Ride Checklist on page 36. Item Maintenance Interval (whichever comes first) Hours Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level Intake Screens Engine intake pre-filter Air filter Coolant...
Owners Manual - Page 63

... 12 M 24 M 24 M 36 M 60 M - Ź Perform these services. 61 apply dielectric grease to connectors subjected to severe use. replace worn ... key to pressurize fuel pump; clean external surfaces 1000 (1600) Inspect for vehicles subjected to water,...Engine oil and filter change Ź Front gearcase oil Ź Transmission oil D Fuel system 50 H 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H Miles...
Owners Manual - Page 72

...install it . Position the vehicle on clutch components. Any modification will cause the system to remove ALL debris when replacing the belt could result in the owner's manual. • This PVT ... duct and from the clutch and engine compartments when replacing the belt. MAINTENANCE POLARIS Variable Transmission (PVT) System WARNING Failure to comply with ratcheting wrench and extension. ...
Owners Manual - Page 74

... the reverse order of removal, fitting the top of damage to be damaged, your vehicle requires prompt service. Tip: Belt slip is responsible for signs of the cover into place. 14. ...any seals appear to seals on the transmission and engine. Your POLARIS dealer can assist. MAINTENANCE POLARIS Variable Transmission (PVT) System Belt Replacement/Debris Removal 9. lbs. (5.5-6.5 Nm).
Owners Manual - Page 89

... box. 87 Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. See page 86. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Replace the air filter. See page 74. 2. Allow the engine to disperse through the entire fuel delivery system. MAINTENANCE Cleaning and Storage Storage...
Owners Manual - Page 101

...Warranties And Remedies This warranty excludes damages or failures caused by this warranty. This warranty provides no coverage for personal loss or expense, including mileage, transportation costs, hotels, meals, shipping or handling fees, product pick-up or delivery, replacement rentals, loss of product use of POLARIS engine... items: Wheels and tires Suspension components Brake components...
Owners Manual - Page 103

... any engine parts related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are void because of federal, state, local law, all other than 100cc emissions-certified vehicles starts on the vehicle as a whole. POLARIS Industries Inc. EPA Emissions Limited Warranty This...
Owners Manual - Page 104

... REMEDY FAILED OF ITS ESSENTIAL PURPOSE. An authorized POLARIS dealer can perform any service that have any defective materials, components or products. Only the 50...repair or replacement of the vehicle's emission controls. Emission-related components also include any engine that has been structurally altered, or when the vehicle has been used for sale in California. This limited warranty...
Owners Manual - Page 107

...Warranty ...101-102 Engaging AWD ...48 Engine Break-In ...35 Engine Fogging...88 Engine Oil...62-64 Engine Starting ...37 Engine Stopping ...37 EPS ...24 Equipment Modifications ...15 Error Codes, Engine ...34 Exhaust Emission Control System ...58 Exhaust System Warning ...75 Eye Protection...9 C Cab Frame, ROPS...26 Cab Nets ...27 Cargo...45 Cargo Box, Dumping ...47 Chart Gearcase Specifications...

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