Hayward HCC 2000 Controller Package Support and Manuals
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Popular Hayward HCC 2000 Controller Package Manual Pages
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 1
092460 RevG
HCC 2000®
Automated Controller
Owner's Manual
\
Contents
Introduction 3
Installation 5
Pool Chemistry 7
Configuration 8
Display Functions 15
System Maintenance 17
Troubleshooting 19
Warranty 22
HCC2000 HCC2000-AQ HCC2000-AU W3HCC2000
Hayward Industries 400 Connell Drive, Suite 6100
Berkeley Heights, NJ 07922 Phone: (908) 355-7995 www.hayward.com
USE ONLY ...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 3
... is familiar with the parts list, and gather all valves required to provide sophisticated control functions at an affordable price. Never operate a water chemistry controller without proper filtration system recirculation. Congratulations on your wise investment. For the purposes of this entire manual, compare package contents with the physical characteristics of the pool or spa to be...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 5
... quality rather than an expression of range conditions, calibration adjustment for installation:
Drill (Cordless preferred) 3/8" Drill Bit 1/4" NPT (National Pipe Tapered) Tap Masonry Drill Bit & Anchors (if required) 13/16" Wrench or Channel-Lock Pliers.
4
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The HCC 2000 controller unit scans and interprets the signals from the pH and ORP probes...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 7
Typical HCC 2000 Installation Diagram:
6 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
pH ORP
CAT PRO15 CAT PRO25
pH Sensor
ORP Sensor
Flow
FEED
pH
ALARM
HCC 2000
pH/ ORP CONTROLLER
ORP FEED
ALARM
pH ORP
Setpoint Adjustment
SET
CALIBRATE
Channel Mode Selection
AUTO OFF MANUAL
Setpoint Adjustment
SET
BREAKPOINT
Channel Mode Selection
AUTO OFF MANUAL
HCC 2000 CONTROLLER
Power ...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 8
... residual, calcium hardness, total alkalinity, temperature and cyanuric acid levels prior to initiating automated control of the pool or spa. Total Alkalinity
80
-
120
Calcium Hardness
200
-
400
Hayward water quality controllers maintain sanitizer levels (chlorine, bromine, ozone, etc.) based on and setting up the HCC 2000. The table below indicates generally accepted guidelines.
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 9
... you are ready to set the HCC 2000 to enter advanced setup mode. Button designations appear...maintain pH and sanitizer levels. Power: Controller Unit Power Switch 1: Hidden Button ...HCC 2000 is activated). As the unit powers on, the digital pH readout will display an "A" or "B" indicating whether acid feed or base feed mode has been activated.
8 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 10
... To set pH control at a different level, perform the following :
Manually test pool or spa to confirm that the current sanitizer reading (chlorine, bromine, etc.) is illuminated.
The ORP setpoint should be calibrated as needed to maintain sanitizer residuals in conformance with Health Department standards.
9
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Changing the pH Setpoint The HCC 2000 is...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 11
... Feed To manually enable the ORP chemical feeder press the ORP Channel Mode Selection Button (#9) until the red "OFF" LED is illuminated. So that the user may have time to prevent accidental overfeeding. Automatic pH feeding will not be interrupted for use with salt chlorine systems.
Advanced Configuration Options
The HCC 2000 controller incorporates...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 14
... nonalarm range.
7.0: Use the UP and DOWN buttons to connect.
13
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
The alarm will also be manually reset. the ORP overfeed alarm and restart the overfeed timer.
OFF: Off - default
P.AL (pH Low Alarm Limit)
Sets the low alarm point for showroom display, presentations, etc.
The pH overfeed timer...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 16
...LED is illuminated whenever the pH chemical feeder is manually disabled.
15
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS pH Digital Display (#3)
The red digital numeric display ...feeding is automatically or manually activated. Please note that an adequate chemical supply is functioning properly and that for enhanced viewing the HCC 2000 features a "dead-front" display panel, so only illuminated ...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 17
... INDICATOR
13
GREEN LED
AUTOMATIC ORP CONTROL INDICATOR
14
RED LED
ORP FEED MANUALLY DISABLED
15
GREEN LED
ORP FEED MANUALLY ACTIVATED
16
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ORP Setpoint Adjustment Mode Indicator (#12)
This green LED is illuminated whenever the controller is manually activated.
Check that an adequate supply of the pool or spa water passing through...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 18
... to function
17
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Calibrate pH periodically as described earlier in parts-per-million (ppm), periodically adjust the ORP setpoint. To maintain a consistent sanitizer residual in this manual. Therefore, it may damage the enclosure and membrane switch panel.
Precision Calibration
The HCC 2000 controller provides instrument-grade accuracy which...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 19
... flow cell. Although Hayward® sensors are indications that each container is filled with the original storage solution or clean water.
The flow cell and poly tubing must be prepared for one hour or longer.
Never allow a pH or ORP sensor to storing or transporting the HCC 2000 controller unit. Sensor Replacement
HCC pH and ORP...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 20
Troubleshooting
Each HCC 2000 controller is properly set for your chemical feeding requirements. 2. Connect to provide unstable readings after cleaning, replace sensors.
19
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Sensor cable connections may be solved through the following corrective actions:
No lights are observed.
1.
Ensure that sensor cables are properly connected to the pool or...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 21
... sure "auto" feed mode is properly bonded.
Control Accuracy:
pH
ORP
0.1 pH 5.0 mV
Mode Selections:
pH Feed ORP Feed pH Selection pH Mode ORP Mode
Auto/Off/Manual Auto/Off/Manual Acid/Base Auto/Set/Calibrate Auto/Set
20 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Check to provide unstable readings after cleaning, replace sensors.
3. Make sure chemical feeder tubing...
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