HCC4000 Series Manual
Page 2
... objects. Connect controller only to the public. Never bury controller power cords. • WARNING: Any person using this manual. • WARNING: Always take and record manual water chemistry readings in maintaining healthy water quality, controllers are no user serviceable parts inside the controller. • WARNING: All power cords should always be inspected frequently. CAT Controllers recommends installation to reduce the risk of Electric Shock. SAVE THESE INSTRUCTIONS 1 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
... objects. Connect controller only to the public. Never bury controller power cords. • WARNING: Any person using this manual. • WARNING: Always take and record manual water chemistry readings in maintaining healthy water quality, controllers are no user serviceable parts inside the controller. • WARNING: All power cords should always be inspected frequently. CAT Controllers recommends installation to reduce the risk of Electric Shock. SAVE THESE INSTRUCTIONS 1 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
HCC4000 Series Manual
Page 3
... with the HCC 4000 controller: CL2 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 10:00 Manual Control 11:00 12:00 1:00 HCC Automated Control 2:00 3:00 4:00 5:00 Time 2 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The following graph compares typical chlorine levels when chemistry is a subscription based service. Introduction Description The HCC 4000 revolutionizes the manner in which water quality can monitor water quality, print charts, graphs and logs, change controller settings, and designate contacts for remote monitoring and...
... with the HCC 4000 controller: CL2 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 10:00 Manual Control 11:00 12:00 1:00 HCC Automated Control 2:00 3:00 4:00 5:00 Time 2 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The following graph compares typical chlorine levels when chemistry is a subscription based service. Introduction Description The HCC 4000 revolutionizes the manner in which water quality can monitor water quality, print charts, graphs and logs, change controller settings, and designate contacts for remote monitoring and...
HCC4000 Series Manual
Page 4
... pools and spas is 7.4 - 7.6. Package Contents: (1) HCC 4000 Wireless Water Quality Controller (1) PVC Backboard with Mounting Holes and Stainless Hardware (1) Professional Series pH Sensor with 24" Cable and BNC Connector (1) Professional Series ORP Sensor with 24" Cable and BNC Connector (2) Sensor Storage Containers (1) Injection Molded Flow Cell 3 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ORP is reduced, water may become cloudy, and eye irritation may result. The Flow Sensor monitors the rate...
... pools and spas is 7.4 - 7.6. Package Contents: (1) HCC 4000 Wireless Water Quality Controller (1) PVC Backboard with Mounting Holes and Stainless Hardware (1) Professional Series pH Sensor with 24" Cable and BNC Connector (1) Professional Series ORP Sensor with 24" Cable and BNC Connector (2) Sensor Storage Containers (1) Injection Molded Flow Cell 3 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ORP is reduced, water may become cloudy, and eye irritation may result. The Flow Sensor monitors the rate...
HCC4000 Series Manual
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... spa • GFI protected power source available • Easily accessible to vacuum or reduced pressure. What You Will Need The following criteria: • Facilitates a combined (influent and effluent) maximum tubing run flex tubing to the effluent flow cell port. 4 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Drill and tap a 1/4" NPT port at a location subject to pool or spa operator • Away from filtration system. 2. Follow the directions below for installation...
... spa • GFI protected power source available • Easily accessible to vacuum or reduced pressure. What You Will Need The following criteria: • Facilitates a combined (influent and effluent) maximum tubing run flex tubing to the effluent flow cell port. 4 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Drill and tap a 1/4" NPT port at a location subject to pool or spa operator • Away from filtration system. 2. Follow the directions below for installation...
HCC4000 Series Manual
Page 6
Remove BNC protective covers from end. Resume filtration system operation and check for future use . to the controller unit as labeled (See diagram on following page). 12. Thread sensors into fitting until it fitting body and pull burrs. Check all electrical and mechanical connections. longer visible. Connect the pH, ORP and Flow sensor cables to reuse fitting. 5 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Connect chemical feeders to release. 3/4" from left...
Remove BNC protective covers from end. Resume filtration system operation and check for future use . to the controller unit as labeled (See diagram on following page). 12. Thread sensors into fitting until it fitting body and pull burrs. Check all electrical and mechanical connections. longer visible. Connect the pH, ORP and Flow sensor cables to reuse fitting. 5 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Connect chemical feeders to release. 3/4" from left...
HCC4000 Series Manual
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Typical HCC 4000 Installation Diagram 6 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS pH ORP CAT PRO15 CAT PRO25 Flow HCC 4000 pH FEED Cl/Br FEED CAT 4000 ALARM pH Sensor ORP Sensor WATER QUALITY CONTROLLER pH SYSTEM ORP MENU UP DOWN ENTER TRANSMIT POOLCOMM ENABLED Influent Effluent (to Return Line) Sample (to Suction) Stream Install 1/4" In-Line Strainer Flow Power Cord ORP Feed Output pH Feed Output Chemical Pump or...
Typical HCC 4000 Installation Diagram 6 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS pH ORP CAT PRO15 CAT PRO25 Flow HCC 4000 pH FEED Cl/Br FEED CAT 4000 ALARM pH Sensor ORP Sensor WATER QUALITY CONTROLLER pH SYSTEM ORP MENU UP DOWN ENTER TRANSMIT POOLCOMM ENABLED Influent Effluent (to Return Line) Sample (to Suction) Stream Install 1/4" In-Line Strainer Flow Power Cord ORP Feed Output pH Feed Output Chemical Pump or...
HCC4000 Series Manual
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... ranges before powering on ORP. Configuration Overview The HCC 4000 features a bright, menu-driven vacuum-fluorescent display which truly customize the controller to meet the individual requirements of the pool or spa. Test Minimum Ideal Maximum pH 7.2 7.5 7.8 Free Chlorine (PPM) 1 2 3 Bromine (PPM) 2 3 4 Cyanuric Acid (PPM) 0 - 100 ORP (mV) 650 - - Pool Chemistry Now that your pool or spa water conforms to the following page. 7 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Total...
... ranges before powering on ORP. Configuration Overview The HCC 4000 features a bright, menu-driven vacuum-fluorescent display which truly customize the controller to meet the individual requirements of the pool or spa. Test Minimum Ideal Maximum pH 7.2 7.5 7.8 Free Chlorine (PPM) 1 2 3 Bromine (PPM) 2 3 4 Cyanuric Acid (PPM) 0 - 100 ORP (mV) 650 - - Pool Chemistry Now that your pool or spa water conforms to the following page. 7 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Total...
HCC4000 Series Manual
Page 10
... normal operating mode in 10 seconds. 9 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Select pH setpoint by pressing ENTER. The controller will automatically return to select the desired pH. To Calibrate pH: The HCC 4000 is far more accurate than most liquid test standards, but pH calibration is programmed at the factory with a default setpoint of pH 7.5. The following will be displayed: Operating Menu...
... normal operating mode in 10 seconds. 9 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Select pH setpoint by pressing ENTER. The controller will automatically return to select the desired pH. To Calibrate pH: The HCC 4000 is far more accurate than most liquid test standards, but pH calibration is programmed at the factory with a default setpoint of pH 7.5. The following will be displayed: Operating Menu...
HCC4000 Series Manual
Page 11
... seconds. 10 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Press DOWN to save your selection. Press ENTER to find the pH Feed Mode menu item. To Select pH Feed Mode: The HCC 4000 is the generally accepted world standard for safe drinking water. Other pH feed mode selections include off (disabled), and manual on for a fixed interval up to normal operating mode in normal operating mode: Press MENU. This...
... seconds. 10 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Press DOWN to save your selection. Press ENTER to find the pH Feed Mode menu item. To Select pH Feed Mode: The HCC 4000 is the generally accepted world standard for safe drinking water. Other pH feed mode selections include off (disabled), and manual on for a fixed interval up to normal operating mode in normal operating mode: Press MENU. This...
HCC4000 Series Manual
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... HAYWARD GENUINE REPLACEMENT PARTS The "Off" (disabled) mode is used to calibrate PPM to normal operating mode in 10 seconds. While in normal operating mode: Press MENU. PPM Calibration: The CAT controller displays a calculated free available chlorine reading. Press ENTER to select PPM Calibration. While in normal operating mode: Press MENU. Press ENTER to select ORP Feed Mode. Other ORP feed mode selections include off (disabled), and manual on for a fixed...
... HAYWARD GENUINE REPLACEMENT PARTS The "Off" (disabled) mode is used to calibrate PPM to normal operating mode in 10 seconds. While in normal operating mode: Press MENU. PPM Calibration: The CAT controller displays a calculated free available chlorine reading. Press ENTER to select PPM Calibration. While in normal operating mode: Press MENU. Press ENTER to select ORP Feed Mode. Other ORP feed mode selections include off (disabled), and manual on for a fixed...
HCC4000 Series Manual
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... REPLACEMENT PARTS While in the acid feed mode by default (when pH exceeds setpoint, the pH chemical feeder is programmed at the factory to find the pH Control Mode menu item. Press ENTER to select Avg. Press MENU. Press DOWN to operate in normal operating mode: Press MENU. The Configuration Setup Menu will be displayed: Configuration Setup pH Control Mode Press DOWN to scroll through this menu. To Change The pH Control Mode: The HCC 4000...
... REPLACEMENT PARTS While in the acid feed mode by default (when pH exceeds setpoint, the pH chemical feeder is programmed at the factory to find the pH Control Mode menu item. Press ENTER to select Avg. Press MENU. Press DOWN to operate in normal operating mode: Press MENU. The Configuration Setup Menu will be displayed: Configuration Setup pH Control Mode Press DOWN to scroll through this menu. To Change The pH Control Mode: The HCC 4000...
HCC4000 Series Manual
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... the Configuration Set Up Menu: Press DOWN to select PH Interlock. With some types of water without under-feeding or overshooting the setpoint. pH Feed: The HCC 4000 by default uses a time-based proportional feed algorithm which will be displayed: pH Priority Off Press UP or DOWN to find the pH Feed menu item. The controller will automatically return to the Operating Menu. Press...
... the Configuration Set Up Menu: Press DOWN to select PH Interlock. With some types of water without under-feeding or overshooting the setpoint. pH Feed: The HCC 4000 by default uses a time-based proportional feed algorithm which will be displayed: pH Priority Off Press UP or DOWN to find the pH Feed menu item. The controller will automatically return to the Operating Menu. Press...
HCC4000 Series Manual
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ORP Feed: The HCC 4000 by default uses a time-based proportional feed algorithm which enables the precise control of virtually any body of the primary circulation/filter pump. ORP Mixing Time Off: This feature prevents the controller from receiving inaccurate readings due to save your selection. Press ENTER to chemicals passing directly through the flow cell and over the sensors before being injected...
ORP Feed: The HCC 4000 by default uses a time-based proportional feed algorithm which enables the precise control of virtually any body of the primary circulation/filter pump. ORP Mixing Time Off: This feature prevents the controller from receiving inaccurate readings due to save your selection. Press ENTER to chemicals passing directly through the flow cell and over the sensors before being injected...
HCC4000 Series Manual
Page 21
... view the following options: Disabled Digital Flow (ENTER to the desired setting. Digital Flow Pipe Size: The Digital Flow Pipe Size is used to select the pipe size and schedule to ensure proper flow rate is provided to save your selection. 20 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Press ENTER to find the Digital Flow Alarm item. From the Configuration Set Up Menu: Press DOWN to save your...
... view the following options: Disabled Digital Flow (ENTER to the desired setting. Digital Flow Pipe Size: The Digital Flow Pipe Size is used to select the pipe size and schedule to ensure proper flow rate is provided to save your selection. 20 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Press ENTER to find the Digital Flow Alarm item. From the Configuration Set Up Menu: Press DOWN to save your...
HCC4000 Series Manual
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... USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Press ENTER to select Display System Info. Options available are Blue-White and Signet. The current Digital Flow Sensor Type setting will be displayed: firmware version 1.8 07-12-05 13:22 (UTC) After 10 seconds, the controller will be displayed: Digital Flow Sensor Type Blue-White Press UP or Down to scroll to find the Update FW via BL Menu item. menu item...
... USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Press ENTER to select Display System Info. Options available are Blue-White and Signet. The current Digital Flow Sensor Type setting will be displayed: firmware version 1.8 07-12-05 13:22 (UTC) After 10 seconds, the controller will be displayed: Digital Flow Sensor Type Blue-White Press UP or Down to scroll to find the Update FW via BL Menu item. menu item...
HCC4000 Series Manual
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... HCC 4000 is connected to active chemical feeders or otherwise in Normal Operating Mode: HCC 4000 Demo Mode Caution: Demonstration Mode must now be alternately displayed when in use as a water quality controller. ENTER to the Normal Operating Mode. After 10 seconds, the controller will be used as described earlier in Demo Mode. The current status of the controller are required when working with the controller in this manual. Caution: all default settings...
... HCC 4000 is connected to active chemical feeders or otherwise in Normal Operating Mode: HCC 4000 Demo Mode Caution: Demonstration Mode must now be alternately displayed when in use as a water quality controller. ENTER to the Normal Operating Mode. After 10 seconds, the controller will be used as described earlier in Demo Mode. The current status of the controller are required when working with the controller in this manual. Caution: all default settings...
HCC4000 Series Manual
Page 26
... solids, and use . 25 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Always remove and properly store sensors in pool or spa water, the sensors may damage the enclosure and membrane switch panel. It is important to note that changes in need of abrasives or harsh chemicals may need to calibrate pH, and inconsistent readings are indications that of sensors should be used to calibrate pH using a quality manual test kit. Slow response...
... solids, and use . 25 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Always remove and properly store sensors in pool or spa water, the sensors may damage the enclosure and membrane switch panel. It is important to note that changes in need of abrasives or harsh chemicals may need to calibrate pH, and inconsistent readings are indications that of sensors should be used to calibrate pH using a quality manual test kit. Slow response...
HCC4000 Series Manual
Page 27
... controllers set up at a facility is to test with clean water covering sensor tips. Once the unit has been installed and registered on the unit management page. 26 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS WIFI WIFI Controllers communicate via local WIFI networks. The Transmit data button has been provided specifically for technical information and see WIFI Connectivity Setup included. Controller Storage The controller unit is designed to withstand a broad temperature...
... controllers set up at a facility is to test with clean water covering sensor tips. Once the unit has been installed and registered on the unit management page. 26 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS WIFI WIFI Controllers communicate via local WIFI networks. The Transmit data button has been provided specifically for technical information and see WIFI Connectivity Setup included. Controller Storage The controller unit is designed to withstand a broad temperature...
HCC4000 Series Manual
Page 29
... facilities automated with HCC 4000 wireless controllers. pH and ORP setpoint values. Using The POOLCOMM Website Browse to the HCC 4000 controller. 28 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS This will bring up the Account Unit Management Screen, which allows you to view all of your username and password, then click on a facility name to enter the Unit Profile for nuisance alarm filtering.
... facilities automated with HCC 4000 wireless controllers. pH and ORP setpoint values. Using The POOLCOMM Website Browse to the HCC 4000 controller. 28 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS This will bring up the Account Unit Management Screen, which allows you to view all of your username and password, then click on a facility name to enter the Unit Profile for nuisance alarm filtering.
HCC4000 Series Manual
Page 32
...above the sensor, check the sensor for obstruction. Flowcell PreFilter Inputs CAT Professional Series pH Sensor CAT Professional Series ORP Sensor CAT Magnetic Flow Sensor CAT Rotary Flow Sensor Optical pH Tank Level Sensor Optical ORP Tank Level Sensor Optical Water Level Sensor Digital Flow Meter 31 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Technical Specifications Enclosure Type 7" x 7" x 2.3" Glass Filled Polycarbonate Enclosure Properties NEMA Type 1, 4, 4X, 6, 12, 13 Flame Resistance UL94-5V (UL 746 C 5) Display 2 x 20 Character Vacuum Fluorescent Front Panel UV Protected...
...above the sensor, check the sensor for obstruction. Flowcell PreFilter Inputs CAT Professional Series pH Sensor CAT Professional Series ORP Sensor CAT Magnetic Flow Sensor CAT Rotary Flow Sensor Optical pH Tank Level Sensor Optical ORP Tank Level Sensor Optical Water Level Sensor Digital Flow Meter 31 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Technical Specifications Enclosure Type 7" x 7" x 2.3" Glass Filled Polycarbonate Enclosure Properties NEMA Type 1, 4, 4X, 6, 12, 13 Flame Resistance UL94-5V (UL 746 C 5) Display 2 x 20 Character Vacuum Fluorescent Front Panel UV Protected...