HCC4000 Series Manual
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092434 RevA HCC 4000® Water Quality Controller Owner's Manual \ Contents Introduction 2 Installation 4 Pool Chemistry 7 Configuration 7 System Maintenance 25 Network Communications 26 Troubleshooting 30 Warranty 35 HCC4000 Hayward Pool Products 620 Division Street, Elizabeth NJ 07207 www.hayward.com USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
092434 RevA HCC 4000® Water Quality Controller Owner's Manual \ Contents Introduction 2 Installation 4 Pool Chemistry 7 Configuration 7 System Maintenance 25 Network Communications 26 Troubleshooting 30 Warranty 35 HCC4000 Hayward Pool Products 620 Division Street, Elizabeth NJ 07207 www.hayward.com USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
HCC4000 Series Manual
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... error", accurate and reliable maintenance of chemical levels twenty-four hours a day, compliance with the HCC 4000 controller: CL2 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 10:00 Manual Control 11:00 12:00 1:00 HCC Automated Control 2:00 3:00 4:00 5:00 Time 2 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NOTE: The POOLCOMM website is adjusted manually versus automatically with Health Department...
... error", accurate and reliable maintenance of chemical levels twenty-four hours a day, compliance with the HCC 4000 controller: CL2 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 10:00 Manual Control 11:00 12:00 1:00 HCC Automated Control 2:00 3:00 4:00 5:00 Time 2 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NOTE: The POOLCOMM website is adjusted manually versus automatically with Health Department...
HCC4000 Series Manual
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...and menu-driven control of setpoints, alarms, and a host of data between the controller and POOLCOMM website. Package Contents: (1) HCC 4000 Wireless Water Quality Controller (1) PVC Backboard with Mounting Holes and Stainless Hardware (1) Professional Series pH Sensor with 24" Cable and BNC...ORP Sensor with 24" Cable and BNC Connector (2) Sensor Storage Containers (1) Injection Molded Flow Cell 3 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The HCC 4000 Controller scans and interprets the signals from the factory to maintain pH 7.5. The controller incorporates audible and visual safeguard ...
...and menu-driven control of setpoints, alarms, and a host of data between the controller and POOLCOMM website. Package Contents: (1) HCC 4000 Wireless Water Quality Controller (1) PVC Backboard with Mounting Holes and Stainless Hardware (1) Professional Series pH Sensor with 24" Cable and BNC...ORP Sensor with 24" Cable and BNC Connector (2) Sensor Storage Containers (1) Injection Molded Flow Cell 3 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The HCC 4000 Controller scans and interprets the signals from the factory to maintain pH 7.5. The controller incorporates audible and visual safeguard ...
HCC4000 Series Manual
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...tubing and fittings to Connect Sensors) (1) 30' Roll, Blue Poly Installation Tubing (3/8" OD) (2) 1/4" NPT x 3/8" Tubing True-Seal Connectors (1) HCC 4000 Quick Reference Guide (1) 1/4" In-Line Strainer NOTE: Before commencing installation, please confirm that items listed above have been included. Turn off heater, ...or spa • GFI protected power source available • Easily accessible to the effluent flow cell port. 4 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Please report any shortages immediately to pass through the cell and across the sensors. A pressure differential is in...
...tubing and fittings to Connect Sensors) (1) 30' Roll, Blue Poly Installation Tubing (3/8" OD) (2) 1/4" NPT x 3/8" Tubing True-Seal Connectors (1) HCC 4000 Quick Reference Guide (1) 1/4" In-Line Strainer NOTE: Before commencing installation, please confirm that items listed above have been included. Turn off heater, ...or spa • GFI protected power source available • Easily accessible to the effluent flow cell port. 4 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Please report any shortages immediately to pass through the cell and across the sensors. A pressure differential is in...
HCC4000 Series Manual
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Typical HCC 4000 Installation Diagram 6 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS pH ORP CAT PRO15 CAT PRO25 Flow HCC 4000 pH FEED Cl/Br FEED CAT 4000 ALARM pH Sensor ORP Sensor WATER QUALITY CONTROLLER pH SYSTEM ORP MENU UP DOWN ENTER TRANSMIT POOLCOMM ENABLED Influent Effluent (to ...
Typical HCC 4000 Installation Diagram 6 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS pH ORP CAT PRO15 CAT PRO25 Flow HCC 4000 pH FEED Cl/Br FEED CAT 4000 ALARM pH Sensor ORP Sensor WATER QUALITY CONTROLLER pH SYSTEM ORP MENU UP DOWN ENTER TRANSMIT POOLCOMM ENABLED Influent Effluent (to ...
HCC4000 Series Manual
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...HAYWARD GENUINE REPLACEMENT PARTS The table below indicates generally accepted guidelines. Always maintain water chemistry according to set by your new controller has been physically installed, water chemistry should be changed periodically as described on ORP. Although ORP is used to standards set up the HCC 4000... dissolved solids can affect sanitizer residual readings relative to initiating automated control of ORP. Configuration Overview The HCC 4000 features a bright, menu-driven vacuum-fluorescent display which truly customize the controller to provide consistent sanitizer ...
...HAYWARD GENUINE REPLACEMENT PARTS The table below indicates generally accepted guidelines. Always maintain water chemistry according to set by your new controller has been physically installed, water chemistry should be changed periodically as described on ORP. Although ORP is used to standards set up the HCC 4000... dissolved solids can affect sanitizer residual readings relative to initiating automated control of ORP. Configuration Overview The HCC 4000 features a bright, menu-driven vacuum-fluorescent display which truly customize the controller to provide consistent sanitizer ...
HCC4000 Series Manual
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... results, compensate for pool and spa applications. The current pH setpoint will automatically return to select pH Calibrate. To Calibrate pH: The HCC 4000 is far more accurate than most liquid test standards, but pH calibration is programmed at the factory with a default setpoint of a different... sensor, and confirm proper operation of the system. While in normal operating mode: Press MENU. While in 10 seconds. 9 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Press DOWN to normal operating mode in normal operating mode: Press MENU. Select pH setpoint by pressing ENTER. The sensed ...
... results, compensate for pool and spa applications. The current pH setpoint will automatically return to select pH Calibrate. To Calibrate pH: The HCC 4000 is far more accurate than most liquid test standards, but pH calibration is programmed at the factory with a default setpoint of a different... sensor, and confirm proper operation of the system. While in normal operating mode: Press MENU. While in 10 seconds. 9 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Press DOWN to normal operating mode in normal operating mode: Press MENU. Select pH setpoint by pressing ENTER. The sensed ...
HCC4000 Series Manual
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... at the factory to maintain ORP at the factory to operate in normal operating mode: Press MENU. To Change The ORP Setpoint: The HCC 4000 is desired and during initial balancing of the water. Press DOWN to find the desired selection. Press ENTER to save your selection. The ... power cords prior to select the setpoint noted above. This will automatically return to normal operating mode in 10 seconds. 10 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The current ORP setpoint will automatically return to normal operating mode in 10 seconds. The controller will be displayed: ORP...
... at the factory to maintain ORP at the factory to operate in normal operating mode: Press MENU. To Change The ORP Setpoint: The HCC 4000 is desired and during initial balancing of the water. Press DOWN to find the desired selection. Press ENTER to save your selection. The ... power cords prior to select the setpoint noted above. This will automatically return to normal operating mode in 10 seconds. 10 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The current ORP setpoint will automatically return to normal operating mode in 10 seconds. The controller will be displayed: ORP...
HCC4000 Series Manual
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To Select ORP Feed Mode: The HCC 4000 is used to calibrate PPM to match manual testing results. The PPM Calibration feature is programmed at the factory to find the desired selection. While in normal operating mode: 11 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The readings are kept for a fixed interval of up to...
To Select ORP Feed Mode: The HCC 4000 is used to calibrate PPM to match manual testing results. The PPM Calibration feature is programmed at the factory to find the desired selection. While in normal operating mode: 11 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The readings are kept for a fixed interval of up to...
HCC4000 Series Manual
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...12 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Press ENTER to find the pH Control Mode menu item. Press ENTER to the Operating Menu. The controller will automatically return to operate in 10 seconds. While in 10 seconds. To Change The pH Control Mode: The HCC 4000 is activated). ... displayed: Operating Menu Avg. Advanced Configuration Options To Enter The Configuration Setup Menu: The configuration setup menu contains features which enable the HCC 4000 to be displayed: pH Control Mode Acid Feed Press UP or DOWN to select pH Control Mode. Press ENTER to view the desired...
...12 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Press ENTER to find the pH Control Mode menu item. Press ENTER to the Operating Menu. The controller will automatically return to operate in 10 seconds. While in 10 seconds. To Change The pH Control Mode: The HCC 4000 is activated). ... displayed: Operating Menu Avg. Advanced Configuration Options To Enter The Configuration Setup Menu: The configuration setup menu contains features which enable the HCC 4000 to be displayed: pH Control Mode Acid Feed Press UP or DOWN to select pH Control Mode. Press ENTER to view the desired...
HCC4000 Series Manual
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...save your selection. Press MENU to return to select pH Feed. 13 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The current PH Interlock setting will be required in a high alarm condition. pH Feed: The HCC 4000 by default uses a time-based proportional feed algorithm which will be programmed as liquid... ENTER to find the pH Feed menu item. From the Configuration Setup Menu: Press DOWN to save your selection. pH Priority: The HCC 4000 features a pH Priority setting which enables the control of virtually any body of chemical feeders, however, it is in both acid feed and...
...save your selection. Press MENU to return to select pH Feed. 13 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The current PH Interlock setting will be required in a high alarm condition. pH Feed: The HCC 4000 by default uses a time-based proportional feed algorithm which will be programmed as liquid... ENTER to find the pH Feed menu item. From the Configuration Setup Menu: Press DOWN to save your selection. pH Priority: The HCC 4000 features a pH Priority setting which enables the control of virtually any body of chemical feeders, however, it is in both acid feed and...
HCC4000 Series Manual
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ORP Feed: The HCC 4000 by default uses a time-based proportional feed algorithm which enables the precise control of virtually any body of the primary circulation/filter pump. The current ... to scroll to select Proportional, Fixed, or Mixing Time. Press MENU to return to find the ORP Mixing Time Off Menu item. 16 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ORP Mixing Time Off: This feature prevents the controller from receiving inaccurate readings due to chemicals passing directly through the flow cell...
ORP Feed: The HCC 4000 by default uses a time-based proportional feed algorithm which enables the precise control of virtually any body of the primary circulation/filter pump. The current ... to scroll to select Proportional, Fixed, or Mixing Time. Press MENU to return to find the ORP Mixing Time Off Menu item. 16 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ORP Mixing Time Off: This feature prevents the controller from receiving inaccurate readings due to chemicals passing directly through the flow cell...
HCC4000 Series Manual
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...the controller will be used when the HCC 4000 is connected to make a selection. The HCC 4000 is simulating pH and ORP values, and therefore is simulated at 7.5 and ORP is not sampling the sensors or monitoring water quality. 22 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Restore Factory Def.... Caution: all default settings will go blank, and all user modified settings including acid/base feed mode, alarms, setpoints, etc. Demonstration Mode: The Demo Mode enables the HCC 4000 to be displayed: Demo ...
...the controller will be used when the HCC 4000 is connected to make a selection. The HCC 4000 is simulating pH and ORP values, and therefore is simulated at 7.5 and ORP is not sampling the sensors or monitoring water quality. 22 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Restore Factory Def.... Caution: all default settings will go blank, and all user modified settings including acid/base feed mode, alarms, setpoints, etc. Demonstration Mode: The Demo Mode enables the HCC 4000 to be displayed: Demo ...
HCC4000 Series Manual
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HCC 4000 Menu Tree Default Operating Mode pH Setpoint 7.0 to 8.0 (Default 7.5) pH Calibrate Plus or Minus 2.0 pH pH Feed Mode Automatic Off On for Specified ... 240 Minutes (Default 240 Min.) AUX pH Setpoint 0.0 to 14.0 (Default 7.5 pH) AUX ORP Setpoint 525 to 900 mV (Default 650 mV) 23 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
HCC 4000 Menu Tree Default Operating Mode pH Setpoint 7.0 to 8.0 (Default 7.5) pH Calibrate Plus or Minus 2.0 pH pH Feed Mode Automatic Off On for Specified ... 240 Minutes (Default 240 Min.) AUX pH Setpoint 0.0 to 14.0 (Default 7.5 pH) AUX ORP Setpoint 525 to 900 mV (Default 650 mV) 23 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
HCC4000 Series Manual
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... facility- specific characteristics. A household liquid dishwashing detergent may damage the enclosure and membrane switch panel. System Maintenance HCC 4000 Controller Package The HCC 4000 controller unit is important to dry out. Use of abrasives or harsh chemicals may also be protected from freezing ...temperatures when not in pH, cyanuric acid concentration, total dissolved solids, and use . 25 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ...
... facility- specific characteristics. A household liquid dishwashing detergent may damage the enclosure and membrane switch panel. System Maintenance HCC 4000 Controller Package The HCC 4000 controller unit is important to dry out. Use of abrasives or harsh chemicals may also be protected from freezing ...temperatures when not in pH, cyanuric acid concentration, total dissolved solids, and use . 25 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ...
HCC4000 Series Manual
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...Winterization The sensors should be desirable. Once the unit has been installed and registered on the unit management page. 26 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Network Communications Cell and Satellite All CAT controllers set up at a facility is checked on www.poolcomm.com, .... WIFI WIFI Controllers communicate via local WIFI networks. This alarm will be drained prior to exposure to storing or transporting the HCC 4000 controller unit. Either purge all water using compressed air or thoroughly drain through the valve ports and tubing connections. Make sure ...
...Winterization The sensors should be desirable. Once the unit has been installed and registered on the unit management page. 26 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Network Communications Cell and Satellite All CAT controllers set up at a facility is checked on www.poolcomm.com, .... WIFI WIFI Controllers communicate via local WIFI networks. This alarm will be drained prior to exposure to storing or transporting the HCC 4000 controller unit. Either purge all water using compressed air or thoroughly drain through the valve ports and tubing connections. Make sure ...
HCC4000 Series Manual
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... that your account has been created and an email has been sent to your account by typing your HCC 4000 over the internet. 27 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Activating Communications To activate your first HCC 4000 wireless controller on the POOLCOMM web site you with the system. Visit www.poolcomm.com from any...
... that your account has been created and an email has been sent to your account by typing your HCC 4000 over the internet. 27 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Activating Communications To activate your first HCC 4000 wireless controller on the POOLCOMM web site you with the system. Visit www.poolcomm.com from any...
HCC4000 Series Manual
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Using The POOLCOMM Website Browse to the HCC 4000 controller. 28 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Facility Name This field provides a list of individual controllers. Yellow: A warning condition has been corrected during the past 24 hours....for facility. At the Login screen type your communicating units: Status Symbol The status symbol indicates the 24 hour alarm status of facilities automated with HCC 4000 wireless controllers. From the Unit Profile, the following settings can be modified online: Facility name, location and time zone information. When the desired...
Using The POOLCOMM Website Browse to the HCC 4000 controller. 28 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Facility Name This field provides a list of individual controllers. Yellow: A warning condition has been corrected during the past 24 hours....for facility. At the Login screen type your communicating units: Status Symbol The status symbol indicates the 24 hour alarm status of facilities automated with HCC 4000 wireless controllers. From the Unit Profile, the following settings can be modified online: Facility name, location and time zone information. When the desired...
HCC4000 Series Manual
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... Profile page (shown above). This icon opens the Unit Data Graph page. The following screen capture shows the settings which can be modified from the HCC 4000, click the Get Data link at the bottom page. Last Warning This field provides a timestamp of the last warning received. To update the website with... the specific asset being monitored (main pool, lap pool, spa, etc.) within the facility. This icon opens the Unit Data Report screen. 29 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
... Profile page (shown above). This icon opens the Unit Data Graph page. The following screen capture shows the settings which can be modified from the HCC 4000, click the Get Data link at the bottom page. Last Warning This field provides a timestamp of the last warning received. To update the website with... the specific asset being monitored (main pool, lap pool, spa, etc.) within the facility. This icon opens the Unit Data Report screen. 29 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
HCC4000 Series Manual
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...filtration components and pool surface as well as it may need to be increased to feed chemicals when the chemical supply 30 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS First, check the chemical supply and chemical feeder. pH Tank Low The pH Tank Low alarm will sound when the... water quality as bather discomfort. pH is above 7.8, check the pH correction chemical level. pH Overfeed The pH Overfeed timeout occurs when the HCC 4000 has been feeding chemicals for obstruction or scaling. If the level is a significant variable in order, check the Overfeed timeout setting as cloudy water...
...filtration components and pool surface as well as it may need to be increased to feed chemicals when the chemical supply 30 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS First, check the chemical supply and chemical feeder. pH Tank Low The pH Tank Low alarm will sound when the... water quality as bather discomfort. pH is above 7.8, check the pH correction chemical level. pH Overfeed The pH Overfeed timeout occurs when the HCC 4000 has been feeding chemicals for obstruction or scaling. If the level is a significant variable in order, check the Overfeed timeout setting as cloudy water...
