User Manual
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Table of Contents Warranty and Service...2 Table of Contents ...3 Warning ...4 Introduction ...5 Specifications (JLH-80/100/160/250) ...6 Specifications (JLH-320/630/900) ...7 Unpacking ...8 Contents of the Carton ...8 Installation ...8 Pre-Operation Inspection ...8 Inspecting the Load Chain...8 ......14 JLH Series Lever Hoists (JLH-80/100/160/250/320/630/900 14 Parts List: JLH-80 (0.8 Ton) ...15 Parts List: JLH-100 (1 Ton) ...17 Parts List: JLH-160 (1.6 Ton) ...19 Parts List: JLH-250 (2.5 Ton) ...21 Parts List: JLH-320 (3.2 Ton) ...23 Parts List: JLH-630 (6.3 Ton) ...25 Parts List: JLH-900 ...
Table of Contents Warranty and Service...2 Table of Contents ...3 Warning ...4 Introduction ...5 Specifications (JLH-80/100/160/250) ...6 Specifications (JLH-320/630/900) ...7 Unpacking ...8 Contents of the Carton ...8 Installation ...8 Pre-Operation Inspection ...8 Inspecting the Load Chain...8 ......14 JLH Series Lever Hoists (JLH-80/100/160/250/320/630/900 14 Parts List: JLH-80 (0.8 Ton) ...15 Parts List: JLH-100 (1 Ton) ...17 Parts List: JLH-160 (1.6 Ton) ...19 Parts List: JLH-250 (2.5 Ton) ...21 Parts List: JLH-320 (3.2 Ton) ...23 Parts List: JLH-630 (6.3 Ton) ...25 Parts List: JLH-900 ...
User Manual
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... trained and experienced personnel only. Never allow the chain or hook to extend the lever handle using a "cheater pipe" or any other purposes, JET disclaims any real or implied warranty and holds itself harmless from any other people in an unsafe position. 17. Reduce load or select a hoist ...arning 1. Failure to the chain. 9. If used in service. 23. Do not use the hoist if either hook is centered between top and bottom hooks. 15. This may result from the work area. Do not use . 4. All pulls or lifts must have been obtained. 3. Do not attempt to lift or ...
... trained and experienced personnel only. Never allow the chain or hook to extend the lever handle using a "cheater pipe" or any other purposes, JET disclaims any real or implied warranty and holds itself harmless from any other people in an unsafe position. 17. Reduce load or select a hoist ...arning 1. Failure to the chain. 9. If used in service. 23. Do not use the hoist if either hook is centered between top and bottom hooks. 15. This may result from the work area. Do not use . 4. All pulls or lifts must have been obtained. 3. Do not attempt to lift or ...
User Manual
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... 210015 JLH-100-15 1 15 11.81 210020 JLH-100-20 1 20 11.81 310010* JLH-100WO-10 1 10 11.81 215005 JLH-160-5 1.6 5 13.19 215010 JLH-160-10 1.6 10 13.19 215015 JLH-160-15 1.6 15 13.19 215020 JLH-160-20 1.6 20 13.19 315010* JLH-160WO-10 1.6 10 13.19 225005 JLH-250-5 2.5 5 14.76 225010 JLH-250-10 2.5 10 14.76 225015 JLH-250-15 2.5 15...
... 210015 JLH-100-15 1 15 11.81 210020 JLH-100-20 1 20 11.81 310010* JLH-100WO-10 1 10 11.81 215005 JLH-160-5 1.6 5 13.19 215010 JLH-160-10 1.6 10 13.19 215015 JLH-160-15 1.6 15 13.19 215020 JLH-160-20 1.6 20 13.19 315010* JLH-160WO-10 1.6 10 13.19 225005 JLH-250-5 2.5 5 14.76 225010 JLH-250-10 2.5 10 14.76 225015 JLH-250-15 2.5 15...
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... in .) (ton) (ft.) "A" 230005 JLH-320-5 3.2 5 15.55 230010 JLH-320-10 3.2 10 15.55 230015 JLH-320-15 3.2 15 15.55 230020 JLH-320-20 3.2 20 15.55 330100* JLH-320WO-10 3.2 10 15.55 260005 JLH-630-5 6.3 5 21.26 260010 JLH-630-10 6.3 10 21.26 260015 JLH-630-15 6.3 15 21.26 260020 JLH-630-20 6.3 20 21.26 360010* JLH-630-10 6.3 10 21.26...
... in .) (ton) (ft.) "A" 230005 JLH-320-5 3.2 5 15.55 230010 JLH-320-10 3.2 10 15.55 230015 JLH-320-15 3.2 15 15.55 230020 JLH-320-20 3.2 20 15.55 330100* JLH-320WO-10 3.2 10 15.55 260005 JLH-630-5 6.3 5 21.26 260010 JLH-630-10 6.3 10 21.26 260015 JLH-630-15 6.3 15 21.26 260020 JLH-630-20 6.3 20 21.26 360010* JLH-630-10 6.3 10 21.26...
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...is damaged from long-term use, or is slipping. Do not overload from hoist. Replace components as needed; Pawl (#12) not engaging ratchet disc (#15); Dirt/corrosion/foreign material in hoist components. Handwheel will not lift (no clicking sound). Hoist will not lower load. Pull load chain less forcibly..... Replace pawl spring. Disc hub (#14) is damaged. Replace disc hub. Call JET, or go to jettools.com to freewheel mode and continue. Timing Marks for Gear Replacement If the gears on the JLH hoist need replacement or removal for extended period, or was shock-loaded while operating.)...
...is damaged from long-term use, or is slipping. Do not overload from hoist. Replace components as needed; Pawl (#12) not engaging ratchet disc (#15); Dirt/corrosion/foreign material in hoist components. Handwheel will not lift (no clicking sound). Hoist will not lower load. Pull load chain less forcibly..... Replace pawl spring. Disc hub (#14) is damaged. Replace disc hub. Call JET, or go to jettools.com to freewheel mode and continue. Timing Marks for Gear Replacement If the gears on the JLH hoist need replacement or removal for extended period, or was shock-loaded while operating.)...
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...Ton 2 12 JLH160-12 Pawl (0.8, 1, 1.6 Ton 2 13 JLH160-13 Snap Ring (0.8, 1, 1.6 Ton 9mm 2 14 JLH160-14 Disc Hub (0.8, 1, 1.6, 2.5 Ton 1 15 JLH160-15 Ratchet Disc (0.8, 1, 1.6, 2.5 Ton 1 16 JLH80-16 Brake Cover Assembly (.08, 1 Ton 1 Brake Cover 1 Handle Case 1 Bushing...1 Thread Housing 1 17 JLH160-17 ...1.6, 2.5 Ton 1 (models from 02-01-2009 and forward) 20L JLH80-20L Overload Limiter Assembly (For JLH-80WO-10 only 1 JLH80-20L-1 Overload Limiter Assembly (For JLH-80WO-10 only 1 (models from 02-01-2009 and forward Overload Limiting Plate 1 Change Over Gear 1 ...
...Ton 2 12 JLH160-12 Pawl (0.8, 1, 1.6 Ton 2 13 JLH160-13 Snap Ring (0.8, 1, 1.6 Ton 9mm 2 14 JLH160-14 Disc Hub (0.8, 1, 1.6, 2.5 Ton 1 15 JLH160-15 Ratchet Disc (0.8, 1, 1.6, 2.5 Ton 1 16 JLH80-16 Brake Cover Assembly (.08, 1 Ton 1 Brake Cover 1 Handle Case 1 Bushing...1 Thread Housing 1 17 JLH160-17 ...1.6, 2.5 Ton 1 (models from 02-01-2009 and forward) 20L JLH80-20L Overload Limiter Assembly (For JLH-80WO-10 only 1 JLH80-20L-1 Overload Limiter Assembly (For JLH-80WO-10 only 1 (models from 02-01-2009 and forward Overload Limiting Plate 1 Change Over Gear 1 ...
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... (0.8, 1 Ton 1 42 JLH80-42 Drive Shaft Washer (0.8, 1 Ton 1 49 JLH80-49 Load Chain (0.8, 1 Ton) - specify length 100,Ø5.6 x 15.7mm .... 1 50 JLH160-50 Rubber Grip Fastening (0.8, 1, 1.6, 2.5 Ton 1 50A............JLH160-50A Fastening Screw (0.8, 1, 1.6, 2.5 Ton 1 JLH-5027WL Warning Label (not shown 50x27mm 1 L100-WT Pendant Warning Tag (not shown 1 Note: Top and bottom hooks...
... (0.8, 1 Ton 1 42 JLH80-42 Drive Shaft Washer (0.8, 1 Ton 1 49 JLH80-49 Load Chain (0.8, 1 Ton) - specify length 100,Ø5.6 x 15.7mm .... 1 50 JLH160-50 Rubber Grip Fastening (0.8, 1, 1.6, 2.5 Ton 1 50A............JLH160-50A Fastening Screw (0.8, 1, 1.6, 2.5 Ton 1 JLH-5027WL Warning Label (not shown 50x27mm 1 L100-WT Pendant Warning Tag (not shown 1 Note: Top and bottom hooks...
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...2 12 JLH160-12 Pawl (0.8, 1, 1.6 Ton 2 13 JLH160-13 Snap Ring (0.8, 1, 1.6, 2.5 Ton 9mm 2 14 JLH160-14 Disc Hub (0.8, 1, 1.6, 2.5 Ton 1 15 JLH160-15 Ratchet Disc (0.8, 1, 1.6, 2.5 Ton 1 16 JLH80-16 Brake Cover Assembly (0.8, 1 Ton 1 Brake Cover 1 Handle Case 1 Bushing...1 Thread Housing 1 17 JLH160-17 Hex ...2.5 Ton 1 (models from 02-01-2009 and forward) 20L JLH100-20L Overload Limiter Assembly (For JLH-100WO-10 only 1 JLH100-20L-1 Overload Limiter Assembly (For JLH-100WO-10 only 1 (models from 02-01-2009 and forward Overload Limiting Plate 1 Change Over Gear ...
...2 12 JLH160-12 Pawl (0.8, 1, 1.6 Ton 2 13 JLH160-13 Snap Ring (0.8, 1, 1.6, 2.5 Ton 9mm 2 14 JLH160-14 Disc Hub (0.8, 1, 1.6, 2.5 Ton 1 15 JLH160-15 Ratchet Disc (0.8, 1, 1.6, 2.5 Ton 1 16 JLH80-16 Brake Cover Assembly (0.8, 1 Ton 1 Brake Cover 1 Handle Case 1 Bushing...1 Thread Housing 1 17 JLH160-17 Hex ...2.5 Ton 1 (models from 02-01-2009 and forward) 20L JLH100-20L Overload Limiter Assembly (For JLH-100WO-10 only 1 JLH100-20L-1 Overload Limiter Assembly (For JLH-100WO-10 only 1 (models from 02-01-2009 and forward Overload Limiting Plate 1 Change Over Gear ...
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When ordering replacement chain (#49), specify length. 18 specify length 100,Ø5.6 x 15.7mm .... 1 50 JLH160-50 Rubber Grip Fastening (0.8, 1, 1.6, 2.5 Ton 1 50A............JLH160-50A Fastening Screw (0.8, 1, 1.6, 2.5 Ton 1 JLH-5027WL Warning Label (not shown 50x27mm 1 L100-WT Warning Tag (not shown 1 Note: Top and bottom hooks are sold as an assembly only. Description Size...
When ordering replacement chain (#49), specify length. 18 specify length 100,Ø5.6 x 15.7mm .... 1 50 JLH160-50 Rubber Grip Fastening (0.8, 1, 1.6, 2.5 Ton 1 50A............JLH160-50A Fastening Screw (0.8, 1, 1.6, 2.5 Ton 1 JLH-5027WL Warning Label (not shown 50x27mm 1 L100-WT Warning Tag (not shown 1 Note: Top and bottom hooks are sold as an assembly only. Description Size...
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... Spring...2 12 JLH160-12 Pawl (0.8, 1, 1.6 Ton 2 13 JLH160-13 Snap Ring (0.8, 1, 1.6, 2.5 Ton 9mm 2 14 JLH160-14 Disc Hub (0.8, 1, 1.6, 2.5 Ton 1 15 JLH160-15 Ratchet Disc (0.8, 1, 1.6, 2.5 Ton 1 16 JLH160-16 Brake Cover Assembly 1 Brake Cover 1 Handle Case 1 Bushing...1 Thread Housing 1 17 JLH160-17 Hex Nut (0.8, 1, 1.6, ... 24A............JLH160-24A Rubber Grip (1.6, 2.5 Ton 1 25 JLH160-25 Hex Cap Screw (0.8, 1, 1.6 Ton M6 x 12 1 19 Parts List: JLH-160 (1.6 Ton) Non-numbered parts listed under each assembly are parts that make up that assembly. Index No.
... Spring...2 12 JLH160-12 Pawl (0.8, 1, 1.6 Ton 2 13 JLH160-13 Snap Ring (0.8, 1, 1.6, 2.5 Ton 9mm 2 14 JLH160-14 Disc Hub (0.8, 1, 1.6, 2.5 Ton 1 15 JLH160-15 Ratchet Disc (0.8, 1, 1.6, 2.5 Ton 1 16 JLH160-16 Brake Cover Assembly 1 Brake Cover 1 Handle Case 1 Bushing...1 Thread Housing 1 17 JLH160-17 Hex Nut (0.8, 1, 1.6, ... 24A............JLH160-24A Rubber Grip (1.6, 2.5 Ton 1 25 JLH160-25 Hex Cap Screw (0.8, 1, 1.6 Ton M6 x 12 1 19 Parts List: JLH-160 (1.6 Ton) Non-numbered parts listed under each assembly are parts that make up that assembly. Index No.
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... Pawl Spring...2 12 JLH250-12 Pawl...2 13 JLH160-13 Snap Ring (0.8, 1, 1.6, 2.5 Ton 9mm 2 14 JLH160-14 Disc Hub (0.8, 1, 1.6. 2.5 Ton 1 15 JLH160-15 Ratchet Disc (0.8, 1, 1.6, 2.5 Ton 1 16 JLH250-16 Brake Cover Assembly 1 Brake Cover 1 Handle Case 1 Bushing...1 Thread Housing 1 17 JLH160-17 Hex Nut...1.6, 2.5 Ton 1 (models from 02-01-2009 and forward) 20L JLH250-20L Overload Limiter Assembly (For JLH-250WO-10 only 1 JLH250-20L-1 Overload Limiter Assembly (For JLH-250WO-10 only 1 (models from 02-01-2009 and forward Overload Limiting Plate 1 Change Over Gear 1 ...
... Pawl Spring...2 12 JLH250-12 Pawl...2 13 JLH160-13 Snap Ring (0.8, 1, 1.6, 2.5 Ton 9mm 2 14 JLH160-14 Disc Hub (0.8, 1, 1.6. 2.5 Ton 1 15 JLH160-15 Ratchet Disc (0.8, 1, 1.6, 2.5 Ton 1 16 JLH250-16 Brake Cover Assembly 1 Brake Cover 1 Handle Case 1 Bushing...1 Thread Housing 1 17 JLH160-17 Hex Nut...1.6, 2.5 Ton 1 (models from 02-01-2009 and forward) 20L JLH250-20L Overload Limiter Assembly (For JLH-250WO-10 only 1 JLH250-20L-1 Overload Limiter Assembly (For JLH-250WO-10 only 1 (models from 02-01-2009 and forward Overload Limiting Plate 1 Change Over Gear 1 ...
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...9 Ton 2 12 JLH320-12 Pawl (3.2, 6.3, 9 Ton 2 13 JLH320-13 Snap Ring (3.2, 6.3, 9 Ton 10mm 2 14 JLH320-14 Disc Hub (3.2, 6.3, 9 Ton 1 15 JLH320-15 Ratchet Disc (3.2, 6.3, 9 Ton 1 16 JLH320-16 Brake Cover Assembly (3.2, 6.3, 9 Ton 1 Brake Cover 1 Handle Case 1 Bushing...1 Thread Housing 1 17 JLH320-17 Hex ... 9 Ton 1 (models from 02-01-2009 and forward) 20L JLH320-20L Overload Limiter Assembly (For JLH-320WO-10 only 1 JLH320-20L-1 Overload Limiter Assembly (For JLH-320WO-10 only 1 (models from 02-01-2009 and forward Overload Limiting Plate 1 Change Over Gear 1...
...9 Ton 2 12 JLH320-12 Pawl (3.2, 6.3, 9 Ton 2 13 JLH320-13 Snap Ring (3.2, 6.3, 9 Ton 10mm 2 14 JLH320-14 Disc Hub (3.2, 6.3, 9 Ton 1 15 JLH320-15 Ratchet Disc (3.2, 6.3, 9 Ton 1 16 JLH320-16 Brake Cover Assembly (3.2, 6.3, 9 Ton 1 Brake Cover 1 Handle Case 1 Bushing...1 Thread Housing 1 17 JLH320-17 Hex ... 9 Ton 1 (models from 02-01-2009 and forward) 20L JLH320-20L Overload Limiter Assembly (For JLH-320WO-10 only 1 JLH320-20L-1 Overload Limiter Assembly (For JLH-320WO-10 only 1 (models from 02-01-2009 and forward Overload Limiting Plate 1 Change Over Gear 1...
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...9 Ton 2 12 JLH320-12 Pawl (3.2, 6.3, 9 Ton 2 13 JLH320-13 Snap Ring (3.2, 6.3, 9 Ton 10mm 2 14 JLH320-14 Disc Hub (3.2, 6.3, 9 Ton 1 15 JLH320-15 Ratchet Disc (3.2, 6.3, 9 Ton 1 16 JLH320-16 Brake Cover Assembly (3.2, 6.3, 9 Ton 1 Brake Cover 1 Handle Case 1 Bushing...1 Thread Housing 1 17 JLH320-17 Hex ... 9 Ton 1 (models from 02-01-2009 and forward) 20L JLH630-20L Overload Limiter Assembly (For JLH-630WO-10 only 1 JLH630-20L-1 Overload Limiter Assembly (For JLH-630WO-10 only 1 (models from 02-01-2009 and forward Overload Limiting Plate 1 Change Over Gear 1...
...9 Ton 2 12 JLH320-12 Pawl (3.2, 6.3, 9 Ton 2 13 JLH320-13 Snap Ring (3.2, 6.3, 9 Ton 10mm 2 14 JLH320-14 Disc Hub (3.2, 6.3, 9 Ton 1 15 JLH320-15 Ratchet Disc (3.2, 6.3, 9 Ton 1 16 JLH320-16 Brake Cover Assembly (3.2, 6.3, 9 Ton 1 Brake Cover 1 Handle Case 1 Bushing...1 Thread Housing 1 17 JLH320-17 Hex ... 9 Ton 1 (models from 02-01-2009 and forward) 20L JLH630-20L Overload Limiter Assembly (For JLH-630WO-10 only 1 JLH630-20L-1 Overload Limiter Assembly (For JLH-630WO-10 only 1 (models from 02-01-2009 and forward Overload Limiting Plate 1 Change Over Gear 1...
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...9 Ton 2 12 JLH320-12 Pawl (3.2, 6.3, 9 Ton 2 13 JLH320-13 Snap Ring (3.2, 6.3, 9 Ton 10mm 2 14 JLH320-14 Disc Hub (3.2, 6.3, 9 Ton 1 15 JLH320-15 Ratchet Disc (3.2, 6.3, 9 Ton 1 16 JLH320-16 Brake Cover Assembly (3.2, 6.3, 9 Ton 1 Brake Cover 1 Handle Case 1 Bushing...1 Thread Housing 1 17 JLH320-17 Hex ... 9 Ton 1 (models from 02-01-2009 and forward) 20L JLH900-20L Overload Limiter Assembly (For JLH-900WO-10 only 1 JLH900-20L-1 Overload Limiter Assembly (For JLH-900WO-10 only 1 (models from 02-01-2009 and forward Overload Limiting Plate 1 Change Over Gear 1...
...9 Ton 2 12 JLH320-12 Pawl (3.2, 6.3, 9 Ton 2 13 JLH320-13 Snap Ring (3.2, 6.3, 9 Ton 10mm 2 14 JLH320-14 Disc Hub (3.2, 6.3, 9 Ton 1 15 JLH320-15 Ratchet Disc (3.2, 6.3, 9 Ton 1 16 JLH320-16 Brake Cover Assembly (3.2, 6.3, 9 Ton 1 Brake Cover 1 Handle Case 1 Bushing...1 Thread Housing 1 17 JLH320-17 Hex ... 9 Ton 1 (models from 02-01-2009 and forward) 20L JLH900-20L Overload Limiter Assembly (For JLH-900WO-10 only 1 JLH900-20L-1 Overload Limiter Assembly (For JLH-900WO-10 only 1 (models from 02-01-2009 and forward Overload Limiting Plate 1 Change Over Gear 1...