Owner Manual
Page 1
... for future use gasoline or other flammable vapors and liquids in this manual. Shut off gas to barbecue operation. GENESIS® 4000 Series Natural Gas Barbecue Owner's Manual ® WARNING: Follow all leak check procedures carefully in the vicinity of this manual prior to the appliance. 2. FOR YOUR SAFETY If you smell gas: 1. Do this or any open flame. 3. THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY. Open...
... for future use gasoline or other flammable vapors and liquids in this manual. Shut off gas to barbecue operation. GENESIS® 4000 Series Natural Gas Barbecue Owner's Manual ® WARNING: Follow all leak check procedures carefully in the vicinity of this manual prior to the appliance. 2. FOR YOUR SAFETY If you smell gas: 1. Do this or any open flame. 3. THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY. Open...
Owner Manual
Page 2
... be used by your Weber Gas Barbecue. s After a period of the cooking box. Open the lid and wait five minutes before using the lighting instructions. LP GAS UNITS ONLY: s Use the regulator that is out. ƽ DANGER ƽ Failure to follow the assembly instructions in this barbecue. The conversion or attempted use an LP tank with your liquid propane supplier. Please carefully follow the Dangers, Warnings and Cautions contained in this Owner's Manual...
... be used by your Weber Gas Barbecue. s After a period of the cooking box. Open the lid and wait five minutes before using the lighting instructions. LP GAS UNITS ONLY: s Use the regulator that is out. ƽ DANGER ƽ Failure to follow the assembly instructions in this barbecue. The conversion or attempted use an LP tank with your liquid propane supplier. Please carefully follow the Dangers, Warnings and Cautions contained in this Owner's Manual...
Owner Manual
Page 3
... Grates, 3 years, Stainless Steel Flavorizer Bars, 5 years, All Remaining Parts, 5 years, when assembled and operated in accordance with the sale, installation, use and service and which prove defective under normal use , removal, return, or replacement of its equipment; Before returning any failures or operating ...parts, transportation charges must be prepaid. This Limited Warranty does not cover any parts, contact Weber-Stephen Products Co. WARRANTY Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL PURCHASER of this Weber Gas Barbecue that it will be free...
... Grates, 3 years, Stainless Steel Flavorizer Bars, 5 years, All Remaining Parts, 5 years, when assembled and operated in accordance with the sale, installation, use and service and which prove defective under normal use , removal, return, or replacement of its equipment; Before returning any failures or operating ...parts, transportation charges must be prepaid. This Limited Warranty does not cover any parts, contact Weber-Stephen Products Co. WARRANTY Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL PURCHASER of this Weber Gas Barbecue that it will be free...
Owner Manual
Page 4
... Road, Palatine, IL 60067-6266. PATENTS AND TRADEMARKS © 1996 Weber. Genesis Gas Barbecues are U.S. Printed in the U.S.A. 4 Canada: Rd 1987 Reg. #58,034; #1,279,540; #1,283,586; #1,300,994; #1,300,995. U.S.A. trademarks; Perma-Mount, Gas Catcher, FlameCheck, Steam-N-Chips, Spider Stopper, and Warm-Up are covered under the following patent nos.: U.S.A. #4,677,964; 4,727,853...
... Road, Palatine, IL 60067-6266. PATENTS AND TRADEMARKS © 1996 Weber. Genesis Gas Barbecues are U.S. Printed in the U.S.A. 4 Canada: Rd 1987 Reg. #58,034; #1,279,540; #1,283,586; #1,300,994; #1,300,995. U.S.A. trademarks; Perma-Mount, Gas Catcher, FlameCheck, Steam-N-Chips, Spider Stopper, and Warm-Up are covered under the following patent nos.: U.S.A. #4,677,964; 4,727,853...
Owner Manual
Page 5
... Instructions 6 Assembly 7-24 Operating Instructions Lighting 25-27 Cooking 28 Storage and/or Nonuse 28 Cleaning 28 Steam-N-Chips Smoker 29 Troubleshooting & Maintenance Annual Maintenance 30 General Maintenance 31-34 Troubleshooting 35-36 Parts Listing 39 g a b c d e k j h a FEATURES: i f a) Convenient tables and racks. c) Rapid read thermometer for flavoring. j) Steam-N-Chips Smoker lets you add genuine smoke flavor to the burners if the flame goes out. d) Stainless Steel...
... Instructions 6 Assembly 7-24 Operating Instructions Lighting 25-27 Cooking 28 Storage and/or Nonuse 28 Cleaning 28 Steam-N-Chips Smoker 29 Troubleshooting & Maintenance Annual Maintenance 30 General Maintenance 31-34 Troubleshooting 35-36 Parts Listing 39 g a b c d e k j h a FEATURES: i f a) Convenient tables and racks. c) Rapid read thermometer for flavoring. j) Steam-N-Chips Smoker lets you add genuine smoke flavor to the burners if the flame goes out. d) Stainless Steel...
Owner Manual
Page 6
... if you more cooking control than 1/2 psig (3.5 kPa). 6 s This Weber Gas Barbecue is designed for natural (piped in your Weber Gas Barbecue with results that are local codes that apply to portable gas grills, you can be installed in use Liquid Propane (LP) bottled gas.The valves, orifices and hose are for assembling your patio. s Never use your Weber Gas Barbecue. Do not leave unattended. Gas supply testing s Disconnect your Weber Gas Barbecue when the gas supply is being...
... if you more cooking control than 1/2 psig (3.5 kPa). 6 s This Weber Gas Barbecue is designed for natural (piped in your Weber Gas Barbecue with results that are local codes that apply to portable gas grills, you can be installed in use Liquid Propane (LP) bottled gas.The valves, orifices and hose are for assembling your patio. s Never use your Weber Gas Barbecue. Do not leave unattended. Gas supply testing s Disconnect your Weber Gas Barbecue when the gas supply is being...
Owner Manual
Page 7
The hardware size of the barbecue available for gas leaks.") Note - For example "1/4-20 x 2 inch bolt" means a bolt 1/4 inch in diameter with 32 threads to the inch, 1/2 inch long. Hose Bottom tray Work table Two accessory trays Two swing tables 7 Call the Weber Customer Service Center toll free 1-800-446-1071 to our products, unfortunately an occasional error may occur. While we give much...
The hardware size of the barbecue available for gas leaks.") Note - For example "1/4-20 x 2 inch bolt" means a bolt 1/4 inch in diameter with 32 threads to the inch, 1/2 inch long. Hose Bottom tray Work table Two accessory trays Two swing tables 7 Call the Weber Customer Service Center toll free 1-800-446-1071 to our products, unfortunately an occasional error may occur. While we give much...
Owner Manual
Page 13
... assembly, cooking box assembly, 1/4-20 x 2 inch bolt, nylon washer, 1/4-20 keps nut, pliers and a 7/16 inch wrench. Add keps nut. Figure 9 (a). Do not tighten with a wrench. Contact Weber-Stephen Customer Service. The side burner lock fits between the front panel and the frame. Burner tubes Frame brace Slide the cooking box to a, b and c, the burners are misaligned. Figure 8 Your Weber Gas Barbecue burner assembly has been factory assembled...
... assembly, cooking box assembly, 1/4-20 x 2 inch bolt, nylon washer, 1/4-20 keps nut, pliers and a 7/16 inch wrench. Add keps nut. Figure 9 (a). Do not tighten with a wrench. Contact Weber-Stephen Customer Service. The side burner lock fits between the front panel and the frame. Burner tubes Frame brace Slide the cooking box to a, b and c, the burners are misaligned. Figure 8 Your Weber Gas Barbecue burner assembly has been factory assembled...
Owner Manual
Page 14
... gas leaks. s Copper tubing must be installed horizontally, or pointing downward. s Gas piping in contact with local codes and all listed procedures in accordance with earth, or any other material which can be thoroughly tested for outdoor, underground use a 5/8" O.D. s The quick disconnect connects to rigid, permanent construction. ƽWARNING: Do not route the 12' hose under a deck. Typical natural gas supply installation...
... gas leaks. s Copper tubing must be installed horizontally, or pointing downward. s Gas piping in contact with local codes and all listed procedures in accordance with earth, or any other material which can be thoroughly tested for outdoor, underground use a 5/8" O.D. s The quick disconnect connects to rigid, permanent construction. ƽWARNING: Do not route the 12' hose under a deck. Typical natural gas supply installation...
Owner Manual
Page 16
... with a 3/4 inch wrench. Install burner grate. Manifold bracket Frame brace Cap Figure 14 Slide the side burner assembly into the open end of sealant on the side burner fitting. Check to remove the protective brass cap from becoming loose. Side burner fitting Step 14 Install manifold bracket You will need : manifold bracket Hook the bracket onto the manifold at the center burner valve. Push side burner control knob down...
... with a 3/4 inch wrench. Install burner grate. Manifold bracket Frame brace Cap Figure 14 Slide the side burner assembly into the open end of sealant on the side burner fitting. Check to remove the protective brass cap from becoming loose. Side burner fitting Step 14 Install manifold bracket You will need : manifold bracket Hook the bracket onto the manifold at the center burner valve. Push side burner control knob down...
Owner Manual
Page 17
...Install left hand swing table You will need: swing table end bracket, two 10-24 hex nuts, two 10-24 x 1 3/4 inch machine screws, left hand slide bar assembly, swing table, four nylon washers, screwdriver and pliers. Push the support rod into the hole in the frame. The rod should swing freely inside the frame tube... Service Center to tap it lightly with a hammer. ƽWARNING: If swing table end bracket is 30 pounds. Figure 18 (c). Figure 17 (a). Hinge rod (a) (b) Support rod (a) Figure 17 View from rear of barbecue (c) Figure 18 Slot in any way cracked or damaged, do not use...
...Install left hand swing table You will need: swing table end bracket, two 10-24 hex nuts, two 10-24 x 1 3/4 inch machine screws, left hand slide bar assembly, swing table, four nylon washers, screwdriver and pliers. Push the support rod into the hole in the frame. The rod should swing freely inside the frame tube... Service Center to tap it lightly with a hammer. ƽWARNING: If swing table end bracket is 30 pounds. Figure 18 (c). Figure 17 (a). Hinge rod (a) (b) Support rod (a) Figure 17 View from rear of barbecue (c) Figure 18 Slot in any way cracked or damaged, do not use...
Owner Manual
Page 20
... including soap and water, may have been flame tested. Slide the collar closed. When checking for leaks. The burners have loosened or damaged a gas fitting. ƽWARNING: Perform these leak checks even if your Weber Genesis Gas Barbecue. Note - Remove valve control knob and screws. Push male fitting of the ...valve. Figure 27. This will allow gas to fill the hoses and manifold. Shipping and handling may be rinsed with the soap and water solution and watching for gas leaks. Figure 25. If it . Step 17 Check for gas leaks ƽ DANGER ƽ Do not use an open flames...
... including soap and water, may have been flame tested. Slide the collar closed. When checking for leaks. The burners have loosened or damaged a gas fitting. ƽWARNING: Perform these leak checks even if your Weber Genesis Gas Barbecue. Note - Remove valve control knob and screws. Push male fitting of the ...valve. Figure 27. This will allow gas to fill the hoses and manifold. Shipping and handling may be rinsed with the soap and water solution and watching for gas leaks. Figure 25. If it . Step 17 Check for gas leaks ƽ DANGER ƽ Do not use an open flames...
Owner Manual
Page 25
.... ƽ DANGER ƽ Failure to light with a spark from WeberStephen Products Co., Customer Service Center or authorized dealer. Figure 1. 2) Make sure all times when operating the other burners. Crossover Ignition System Note - Replace using only Weber authorized replacement hose. Note - Order from the igniter electrode inside the Gas Catcher Ignition Chamber. Note - OPERATING INSTRUCTIONS Lighting Summary lighting instructions are turned OFF. (Push each burner control knob down and turn clockwise.) 25
.... ƽ DANGER ƽ Failure to light with a spark from WeberStephen Products Co., Customer Service Center or authorized dealer. Figure 1. 2) Make sure all times when operating the other burners. Crossover Ignition System Note - Replace using only Weber authorized replacement hose. Note - Order from the igniter electrode inside the Gas Catcher Ignition Chamber. Note - OPERATING INSTRUCTIONS Lighting Summary lighting instructions are turned OFF. (Push each burner control knob down and turn clockwise.) 25
Owner Manual
Page 28
... off valve and/or locking outdoor shut off all burners to "smoke" the right amount of burners tubes. Do not put in dishwasher or submerge in the catch pan under the control panel and the bottom tray are described in the bottom tray. The control settings High (H), Medium (M), Low (L), or Off (O) are free from grill and wash with warm soapy water. Preheating Your Weber Gas Barbecue...
... off valve and/or locking outdoor shut off all burners to "smoke" the right amount of burners tubes. Do not put in dishwasher or submerge in the catch pan under the control panel and the bottom tray are described in the bottom tray. The control settings High (H), Medium (M), Low (L), or Off (O) are free from grill and wash with warm soapy water. Preheating Your Weber Gas Barbecue...
Owner Manual
Page 30
... that you check for gas leaks. Replace using only Weber authorized replacement manifold assembly. Put the FlameCheck button on gas supply. Annual Maintenance After a period of nonuse we recommend that there are no sparks or open flame to check for leaks. This will result in the fit around the burners or valves. (See Section "General Maintenance".) 30 Figure 5 (d). Remove valve control knob and screws. To...
... that you check for gas leaks. Replace using only Weber authorized replacement manifold assembly. Put the FlameCheck button on gas supply. Annual Maintenance After a period of nonuse we recommend that there are no sparks or open flame to check for leaks. This will result in the fit around the burners or valves. (See Section "General Maintenance".) 30 Figure 5 (d). Remove valve control knob and screws. To...
Owner Manual
Page 31
... clean the Spider Stopper Guards if any outdoor gas appliance, is factory installed. Burner inside cooking box Tips occasionally yellowish Light blue Flames Dark blue Figure 8 If the flames do not ignite. ƽ DANGER ƽ Failure to the burner tubes through the air shutter openings. Remove the manifold. (See Section "Replacing the main burners".) Look inside of the burners with a flashlight. Figure 9 Clean the inside each...
... clean the Spider Stopper Guards if any outdoor gas appliance, is factory installed. Burner inside cooking box Tips occasionally yellowish Light blue Flames Dark blue Figure 8 If the flames do not ignite. ƽ DANGER ƽ Failure to the burner tubes through the air shutter openings. Remove the manifold. (See Section "Replacing the main burners".) Look inside of the burners with a flashlight. Figure 9 Clean the inside each...
Owner Manual
Page 34
The probe senses the heat from the Front burner, and activates the FlameCheck valve. The tip of the probe is shown in the flame. If the Front burner should fail to operate, contact Weber-Stephen Customer Service. Center line Thermocouple nuts 1/8 inch Ignition holes Figure 18 Wall of cooking box The valve allows the gas to the burners. FlameCheck Safety System The correct positioning of the...
The probe senses the heat from the Front burner, and activates the FlameCheck valve. The tip of the probe is shown in the flame. If the Front burner should fail to operate, contact Weber-Stephen Customer Service. Center line Thermocouple nuts 1/8 inch Ignition holes Figure 18 Wall of cooking box The valve allows the gas to the burners. FlameCheck Safety System The correct positioning of the...
Owner Manual
Page 35
... tray. Flame is low when burner is porcelain-on grease that has turned to flow into catch pan? Flames do not run the whole length of gas. It cannot "peel." Is fuel hose bent or kinked? Clean burners. (See Section "General Maintenance".) Inside of holes.) Cure Clean Weber Spider Stopper Guards. (See Section "Annual Maintenance".) Burner does not light, or flame is erratic. TROUBLESHOOTING Problem...
... tray. Flame is low when burner is porcelain-on grease that has turned to flow into catch pan? Flames do not run the whole length of gas. It cannot "peel." Is fuel hose bent or kinked? Clean burners. (See Section "General Maintenance".) Inside of holes.) Cure Clean Weber Spider Stopper Guards. (See Section "Annual Maintenance".) Burner does not light, or flame is erratic. TROUBLESHOOTING Problem...
Owner Manual
Page 36
... supply on ? Straighten hose. Inspect the Weber Spider Stopper Guard for possible obstructions. (Blockage of electrode to bottom. To remove side burner cover, remove control knob and screws that igniter lock nut is very yellow in conjunction with the smell of gas, OR Burner makes popping noise in the OFF position. Flame is connected between igniter and electrode. If match lights burner, check igniter (see below). Spark...
... supply on ? Straighten hose. Inspect the Weber Spider Stopper Guard for possible obstructions. (Blockage of electrode to bottom. To remove side burner cover, remove control knob and screws that igniter lock nut is very yellow in conjunction with the smell of gas, OR Burner makes popping noise in the OFF position. Flame is connected between igniter and electrode. If match lights burner, check igniter (see below). Spark...
Owner Manual
Page 39
... Igniter button 47 Control panel push-in buttons (2) 48 Crossover tube 49 Front or Back burner 50 Center burner 51 1/4-20 stainless steel wing nuts (2) 52 Manifold assembly 53 Manifold bracket 54 Side burner assembly 55 Burner grate 56 Side burner knob 57 Thermocouple 58 Tool holders (3) 59 Right frame 60 Igniter 61 Igniter lock nut 62 Igniter wire (black) 63 Igniter wire (white) 64 Hose ƽWARNING: Use only Weber factory authorized parts. Note - Parts...
... Igniter button 47 Control panel push-in buttons (2) 48 Crossover tube 49 Front or Back burner 50 Center burner 51 1/4-20 stainless steel wing nuts (2) 52 Manifold assembly 53 Manifold bracket 54 Side burner assembly 55 Burner grate 56 Side burner knob 57 Thermocouple 58 Tool holders (3) 59 Right frame 60 Igniter 61 Igniter lock nut 62 Igniter wire (black) 63 Igniter wire (white) 64 Hose ƽWARNING: Use only Weber factory authorized parts. Note - Parts...