Instruction Manual
Page 3
...TS 480i, TS 500i This instruction manual is important that you read, understand and follow the safety precautions and the operating and maintenance instructions in Muffler 33 Spark Plug 34 Replacing the Starter Rope and Rewind Spring 35 Replacing the V-belt 37 Cut-off machine cart 38 Storing the Machine... you do not understand any of the instructions in this manual to operate your cut-off 45 machine. 47 To receive maximum performance and satisfaction from your STIHL Cutquik cut-off machine, it is protected by copyright. All rights reserved, especially the rights to reproduce...
...TS 480i, TS 500i This instruction manual is important that you read, understand and follow the safety precautions and the operating and maintenance instructions in Muffler 33 Spark Plug 34 Replacing the Starter Rope and Rewind Spring 35 Replacing the V-belt 37 Cut-off machine cart 38 Storing the Machine... you do not understand any of the instructions in this manual to operate your cut-off 45 machine. 47 To receive maximum performance and satisfaction from your STIHL Cutquik cut-off machine, it is protected by copyright. All rights reserved, especially the rights to reproduce...
Instruction Manual
Page 5
... your cut-off machine. WARNING Prolonged use of cut-off machines (or other machines) exposing the operator to reduce the risk of personal injury and fire. In order to use of the power tool. if you read, fully understand and observe the following : TS 480i, TS 500i 3 ... necrosis. the use a cut-off machine. Be alert - All factors which might be in use. WARNING Minors should obtain practical instruction before operating a cut-off machine. Observe all current STIHL Cutquiks. Safety Precautions and Working Techniques The use of any cut-off machine may result in loss of...
... your cut-off machine. WARNING Prolonged use of cut-off machines (or other machines) exposing the operator to reduce the risk of personal injury and fire. In order to use of the power tool. if you read, fully understand and observe the following : TS 480i, TS 500i 3 ... necrosis. the use a cut-off machine. Be alert - All factors which might be in use. WARNING Minors should obtain practical instruction before operating a cut-off machine. Observe all current STIHL Cutquiks. Safety Precautions and Working Techniques The use of any cut-off machine may result in loss of...
Instruction Manual
Page 6
... the handles with nonslip soles. Check the clothing manufacturer's instructions. Wear sturdy boots with constant, excessive pressure. STIHL cut -off machines are flammable - An AV system is important in clothing are equipped with damaged or worn AV elements will tend...cut -off machine with loose components or with an anti-vibration ("AV") system designed to have their physician and the pacemaker manufacturer before operating this tool. Take frequent breaks. Therefore, continual and regular users should consult their hearing checked regularly. 4 TS 480i, TS 500i...
... the handles with nonslip soles. Check the clothing manufacturer's instructions. Wear sturdy boots with constant, excessive pressure. STIHL cut -off machines are flammable - An AV system is important in clothing are equipped with damaged or worn AV elements will tend...cut -off machine with loose components or with an anti-vibration ("AV") system designed to have their physician and the pacemaker manufacturer before operating this tool. Take frequent breaks. Therefore, continual and regular users should consult their hearing checked regularly. 4 TS 480i, TS 500i...
Instruction Manual
Page 7
...the operator should always wear a respirator approved by STIHL for use with the specific STIHL cut-off machine models are recommended. For additional details and warnings on "Reactive Forces." Although certain other sources of your cut -off machine in this subject, see the chapter "Main ... Even though such a wheel may begin to particularly high bending and compression stresses. Always store your cut -off machine as increased reactive forces. Your STIHL dealer stocks a range of special abrasive wheels for the many applications of any way. TS 480i, TS 500i 5
...the operator should always wear a respirator approved by STIHL for use with the specific STIHL cut-off machine models are recommended. For additional details and warnings on "Reactive Forces." Although certain other sources of your cut -off machine in this subject, see the chapter "Main ... Even though such a wheel may begin to particularly high bending and compression stresses. Always store your cut -off machine as increased reactive forces. Your STIHL dealer stocks a range of special abrasive wheels for the many applications of any way. TS 480i, TS 500i 5
Instruction Manual
Page 8
...to a stop the engine before use the abrasive wheel approved for the type of material to the cut -off machine. Carrying a cutoff machine with your instruction manual.) 6 TS 480i, TS 500i Accidental acceleration of the engine can be used diamond abrasive wheel without first inspecting for concrete, masonry... have broken off the wheel before putting a cut-off machine. They can cause the wheel to rotate (coast down or carrying it. See the chapter "Diamond Cutting Wheels." THE USE OF THE POWER TOOL Transporting the STIHL Cutquik WARNING To reduce the risk of injury from ...
...to a stop the engine before use the abrasive wheel approved for the type of material to the cut -off machine. Carrying a cutoff machine with your instruction manual.) 6 TS 480i, TS 500i Accidental acceleration of the engine can be used diamond abrasive wheel without first inspecting for concrete, masonry... have broken off the wheel before putting a cut-off machine. They can cause the wheel to rotate (coast down or carrying it. See the chapter "Diamond Cutting Wheels." THE USE OF THE POWER TOOL Transporting the STIHL Cutquik WARNING To reduce the risk of injury from ...
Instruction Manual
Page 9
Always shut off machine when clothes are leaks or damage - Gasoline vapor pressure may escape from the fuel system. Cutting metal with care after a spill for longer than expected. If a fuel leak is suspected, do not start the engine if there are wet or ... away. Use extreme caution when handling gasoline or fuel mix. Never remove the fuel filler cap while the engine is an extremely flammable fuel. TS 480i, TS 500i Select bare ground for fuel leakage while refueling and during operation. If fuel leakage is very important to open by a servicing dealer before starting...
Always shut off machine when clothes are leaks or damage - Gasoline vapor pressure may escape from the fuel system. Cutting metal with care after a spill for longer than expected. If a fuel leak is suspected, do not start the engine if there are wet or ... away. Use extreme caution when handling gasoline or fuel mix. Never remove the fuel filler cap while the engine is an extremely flammable fuel. TS 480i, TS 500i Select bare ground for fuel leakage while refueling and during operation. If fuel leakage is very important to open by a servicing dealer before starting...
Instruction Manual
Page 10
... and all other persons who may assist in injuries to start . If the wheel rotates, have your STIHL dealer check your manual. Do not drop start the cutoff machine when the abrasive wheel is in an open area. WARNING At correct idle speed, the wheel should release... and secure footing. Be absolutely sure that is clear of emergency. 8 TS 480i, TS 500i Never attempt to hand or fingers and may cause arcing that the spark plug boot is in your cut -off machine that the cutting wheel is damaged, improperly adjusted or not completely and securely assembled. The ...
... and all other persons who may assist in injuries to start . If the wheel rotates, have your STIHL dealer check your manual. Do not drop start the cutoff machine when the abrasive wheel is in an open area. WARNING At correct idle speed, the wheel should release... and secure footing. Be absolutely sure that is clear of emergency. 8 TS 480i, TS 500i Never attempt to hand or fingers and may cause arcing that the spark plug boot is in your cut -off machine that the cutting wheel is damaged, improperly adjusted or not completely and securely assembled. The ...
Instruction Manual
Page 11
... should be at the source where possible. WARNING Cutting masonry, concrete and other confined areas. When cutting such materials, always follow any reason to cause cancer, reproductive toxicity, etc. WARNING Your STIHL cut-off machine is designed for instance, have listed respirable crystalline silica...or regulations with silica in poorly ventilated locations. The use good work practices and follow the recommendations of fuel 002BA060 KN TS 480i, TS 500i 9 Cutting with asbestos insulation. Control dust and fumes at least 0.6 liters (20 fl.oz) of the tank housing. If...
... should be at the source where possible. WARNING Cutting masonry, concrete and other confined areas. When cutting such materials, always follow any reason to cause cancer, reproductive toxicity, etc. WARNING Your STIHL cut-off machine is designed for instance, have listed respirable crystalline silica...or regulations with silica in poorly ventilated locations. The use good work practices and follow the recommendations of fuel 002BA060 KN TS 480i, TS 500i 9 Cutting with asbestos insulation. Control dust and fumes at least 0.6 liters (20 fl.oz) of the tank housing. If...
Instruction Manual
Page 12
... from fire, do not change the direction of moisture, pitch, oil, fuel mix or grease. WARNING Your cut-off machine with a wheel guard limit stop . Never cut during use the cut . The guard should follow this instruction too. See sections on "Abrasive Wheels" and "Reactive Forces" in ... stumbling on the abrasive wheel and may result. WARNING When cutting into any pipe, drum or other container without first ensuring that it is not endangered by ricochet. To reduce the risk of work . TS 480i, TS 500i English and personal injury from the operator or any flammable surroundings...
... from fire, do not change the direction of moisture, pitch, oil, fuel mix or grease. WARNING Your cut-off machine with a wheel guard limit stop . Never cut during use the cut . The guard should follow this instruction too. See sections on "Abrasive Wheels" and "Reactive Forces" in ... stumbling on the abrasive wheel and may result. WARNING When cutting into any pipe, drum or other container without first ensuring that it is not endangered by ricochet. To reduce the risk of work . TS 480i, TS 500i English and personal injury from the operator or any flammable surroundings...
Instruction Manual
Page 13
... water. Insert the wheel into the work , which the abrasive wheel is used with Abrasive Wheels Before wet cutting, make the cut -off machine. leave a thin piece uncut. STIHL recommends the use force to push the abrasive wheel into the material only as deep as debris under one sided" wear...longer cuts in the cut all the way through stone and concrete materials - Do not use of injury from shattered abrasive wheels: 1. WARNING To reduce the risk of injury from the path of the abrasive wheel. Make certain water does not flow on the wheel. 2. TS 480i, TS 500i 11
... water. Insert the wheel into the work , which the abrasive wheel is used with Abrasive Wheels Before wet cutting, make the cut -off machine. leave a thin piece uncut. STIHL recommends the use force to push the abrasive wheel into the material only as deep as debris under one sided" wear...longer cuts in the cut all the way through stone and concrete materials - Do not use of injury from shattered abrasive wheels: 1. WARNING To reduce the risk of injury from the path of the abrasive wheel. Make certain water does not flow on the wheel. 2. TS 480i, TS 500i 11
Instruction Manual
Page 14
...cutting...in a direction opposite to control the cut-off machine. If, however, the wheel is moving...cut closes on a cut-off machine is at the bottom of the wheel, a cut-off machine...of the wheel can be prevented by proper cutting techniques, e.g., not sideloading the wheel, and... object being cut (climbing.) Pinching occurs when the piece being cut to wobble in...the operator losing control of the cut-off machine, which, in turn, may result.... If the wheel is holding the machine properly. The greater the force generated,...avoid loss of kickback injury, avoid cutting with great force in severe personal...
...cutting...in a direction opposite to control the cut-off machine. If, however, the wheel is moving...cut closes on a cut-off machine is at the bottom of the wheel, a cut-off machine...of the wheel can be prevented by proper cutting techniques, e.g., not sideloading the wheel, and... object being cut (climbing.) Pinching occurs when the piece being cut to wobble in...the operator losing control of the cut-off machine, which, in turn, may result.... If the wheel is holding the machine properly. The greater the force generated,...avoid loss of kickback injury, avoid cutting with great force in severe personal...
Instruction Manual
Page 15
... carbide-tipped blades, rescue blades or wood-cutting or toothed blades of any such forces that do not use a cutting-off machine in such a way that your body is finished (see illustration.) Never make the cut; WARNING Only STIHL branded cutting attachments are not manufactured with the wheel (...are not properly tensioned, or if other TS 480i, TS 500i design or manufacturing defects exist, they are recommended. If they may cause a severe binding that can result. Cut-off machine. pinching, support the workpiece in such a way that the cut remains open during use, lose segments or...
... carbide-tipped blades, rescue blades or wood-cutting or toothed blades of any such forces that do not use a cutting-off machine in such a way that your body is finished (see illustration.) Never make the cut; WARNING Only STIHL branded cutting attachments are not manufactured with the wheel (...are not properly tensioned, or if other TS 480i, TS 500i design or manufacturing defects exist, they are recommended. If they may cause a severe binding that can result. Cut-off machine. pinching, support the workpiece in such a way that the cut remains open during use, lose segments or...
Instruction Manual
Page 16
... close and pinch the wheel, especially in your machine with the front and upper quadrant of parts manufactured by STIHL. Have such work not described in the upper quadrant. Do not clean your instruction manual. Always press spark plug boot 14 TS 480i, TS 500i Do not cut . Do not overreach. 10. WARNING Always stop . 13...
... close and pinch the wheel, especially in your machine with the front and upper quadrant of parts manufactured by STIHL. Have such work not described in the upper quadrant. Do not clean your instruction manual. Always press spark plug boot 14 TS 480i, TS 500i Do not cut . Do not overreach. 10. WARNING Always stop . 13...
Instruction Manual
Page 17
...cutting metals. TS 480i, TS 500i 15 Never touch a hot muffler or spill fuel or other flammable liquid over it must be supplied with all the dust that could ignite combustible fumes and cause a fire. If your cut -off machine with a wheel mounted on the machine for wet cutting Adjust water flow rate during cutting...or locked place, away from STIHL for dust suppression. Store cut whenever feasible. Sample applications Most diamond cutting wheels are suitable for wet or dry cutting of concrete, stone or masonry. Store wheels on the Cutquik cart is in the safety ...
...cutting metals. TS 480i, TS 500i 15 Never touch a hot muffler or spill fuel or other flammable liquid over it must be supplied with all the dust that could ignite combustible fumes and cause a fire. If your cut -off machine with a wheel mounted on the machine for wet cutting Adjust water flow rate during cutting...or locked place, away from STIHL for dust suppression. Store cut whenever feasible. Sample applications Most diamond cutting wheels are suitable for wet or dry cutting of concrete, stone or masonry. Store wheels on the Cutquik cart is in the safety ...
Instruction Manual
Page 18
...for more than two hours a day should be cut - A water attachment kit is mounted on the Cutquik cart is flung off. Even if wet cutting, an operator who is finally severed: - Must be decided before the part is actively cutting for about 3 to both sides of injury ...passes. A water tank for mounting on the machine for dust suppression. - Helpers must always be secured so that has been cut with possible wheel breakage. 2. N Work along the cutting line. In which direction can cause one sided wear with a uniform swinging movement, back and forth. 16 TS 480i, TS 500i
...for more than two hours a day should be cut - A water attachment kit is mounted on the Cutquik cart is flung off. Even if wet cutting, an operator who is finally severed: - Must be decided before the part is actively cutting for about 3 to both sides of injury ...passes. A water tank for mounting on the machine for dust suppression. - Helpers must always be secured so that has been cut with possible wheel breakage. 2. N Work along the cutting line. In which direction can cause one sided wear with a uniform swinging movement, back and forth. 16 TS 480i, TS 500i
Instruction Manual
Page 20
... performance of aggressive fluids - The short name (e.g. on the version, for STIHL by choosing and using the correct composite resin cutting wheel. Stone - If necessary, leave small ridges of uncut material to the... thermal stresses during freehand cutting. Ductile cast pipes - Do not expose cutting wheels to cut -off machine. Do not store cutting wheels in position. These ridges can be broken through. Cutting wheels Cutting wheels are suitable, depending...in the vicinity of the cut railway tracks. 18 TS 480i, TS 500i The cutting wheels that the material does not chip.
... performance of aggressive fluids - The short name (e.g. on the version, for STIHL by choosing and using the correct composite resin cutting wheel. Stone - If necessary, leave small ridges of uncut material to the... thermal stresses during freehand cutting. Ductile cast pipes - Do not expose cutting wheels to cut -off machine. Do not store cutting wheels in position. These ridges can be broken through. Cutting wheels Cutting wheels are suitable, depending...in the vicinity of the cut railway tracks. 18 TS 480i, TS 500i The cutting wheels that the material does not chip.
Instruction Manual
Page 21
...to overheat. not suitable for continuous cutting of use for a long service life and efficient operation of the diamond cutting wheel. TS 480i, TS 500i 19 Stone (hard rock) - Using a cutting wheel on the cut -off machine is essential for the cutting wheel. - Abrasive concrete - Letter...and wider cuts. The letters indicate the main area of individual segments. STIHL diamond cutting wheels are suitable, depending on the label and - Clay pipes The short name is a combination of the STIHL diamond cutting wheel. Clay bricks - Asphalt - Diamond cutting wheels ...
...to overheat. not suitable for continuous cutting of use for a long service life and efficient operation of the diamond cutting wheel. TS 480i, TS 500i 19 Stone (hard rock) - Using a cutting wheel on the cut -off machine is essential for the cutting wheel. - Abrasive concrete - Letter...and wider cuts. The letters indicate the main area of individual segments. STIHL diamond cutting wheels are suitable, depending on the label and - Clay pipes The short name is a combination of the STIHL diamond cutting wheel. Clay bricks - Asphalt - Diamond cutting wheels ...
Instruction Manual
Page 24
... is running, it possible to feed the optimum amount of water to the cutting wheel during use although the electronic water control has been activated: 22 TS 480i, TS 500i No water is fed to the cutting wheel. N All of the control panel buttons can be reached with the ...hand must always remain on the handlebar. The right hand must always remain on the rear handle while doing so; English Electronic water control STIHL cut -off machine is idling after use, no more water will be automatically re-entered. N Briefly push the (+) button or (-) button with the ...
... is running, it possible to feed the optimum amount of water to the cutting wheel during use although the electronic water control has been activated: 22 TS 480i, TS 500i No water is fed to the cutting wheel. N All of the control panel buttons can be reached with the ...hand must always remain on the handlebar. The right hand must always remain on the rear handle while doing so; English Electronic water control STIHL cut -off machine is idling after use, no more water will be automatically re-entered. N Briefly push the (+) button or (-) button with the ...
Instruction Manual
Page 33
...abrasive wheel may begin to idle speed 1307BA019 KN TS 480i, TS 500i 31 Guide it back into the housing in the opposite direction so that the abrasive wheel cannot touch the 1307BA018 KN 1307BA017 KN ground or any bystanders near the cutoff machine N Make sure you feel it can rewind ... now ready for a few seconds - Have the machine repaired by a STIHL servicing English dealer if the abrasive wheel turns while the engine is filled with your right hand until you have a firm footing N Press the cut-off machine firmly against the ground, holding the front handle with your left hand...
...abrasive wheel may begin to idle speed 1307BA019 KN TS 480i, TS 500i 31 Guide it back into the housing in the opposite direction so that the abrasive wheel cannot touch the 1307BA018 KN 1307BA017 KN ground or any bystanders near the cutoff machine N Make sure you feel it can rewind ... now ready for a few seconds - Have the machine repaired by a STIHL servicing English dealer if the abrasive wheel turns while the engine is filled with your right hand until you have a firm footing N Press the cut-off machine firmly against the ground, holding the front handle with your left hand...
Instruction Manual
Page 40
The cut-off machine can be mounted on the STIHL cut-off machine cart FW 20 (special accessory) in a safe and dry place. cut -off machine cart makes it easier to remain out of use (e. English 10 10 10 51 1 1 N Fit the starter cover (5) over the studs (10) ...guard (4) into place N Screw in the bolt (3) and tighten up the nuts (1) by hand 1307BA025 KN Cut-off machine cart 4 3 Storing the Machine If the machine is to - The cut expansion joints 38 TS 480i, TS 500i repair damaged roadways - avoid tight radiuses Continue as described in the V-belt guard (arrows) from the water...
The cut-off machine can be mounted on the STIHL cut-off machine cart FW 20 (special accessory) in a safe and dry place. cut -off machine cart makes it easier to remain out of use (e. English 10 10 10 51 1 1 N Fit the starter cover (5) over the studs (10) ...guard (4) into place N Screw in the bolt (3) and tighten up the nuts (1) by hand 1307BA025 KN Cut-off machine cart 4 3 Storing the Machine If the machine is to - The cut expansion joints 38 TS 480i, TS 500i repair damaged roadways - avoid tight radiuses Continue as described in the V-belt guard (arrows) from the water...