Instruction Manual
Page 2
... machine to Using this Manual" STIHl TS 510, TS 760 English / USA Allow only persons who understand this Manual. !Warning! Printing inks contain vegetable oils; STIHL's philosophy is important that you do not understand any other cut-off machine cart 34 Storing the machine 35 Maintenance chart 36 Main parts of the machine 37 Specifications 39...
... machine to Using this Manual" STIHl TS 510, TS 760 English / USA Allow only persons who understand this Manual. !Warning! Printing inks contain vegetable oils; STIHL's philosophy is important that you do not understand any other cut-off machine cart 34 Storing the machine 35 Maintenance chart 36 Main parts of the machine 37 Specifications 39...
Instruction Manual
Page 4
... lend or rent your model cut-off machine. Observe all STIHL Cutquiks. Safe use a cut-off machine. the operator - Employers should establish a training program for a description of the controls and function of the parts of your cut -off machine - Minors should not be... machines to the use of all applicable local safety regulations, standards and ordinances. !Warning! Be sure that you have different parts and controls. TS 510, TS 760 3 Bystanders, especially children, and animals should never be allowed to use of a cut-off machine involves - Safety Precautions ...
... lend or rent your model cut-off machine. Observe all STIHL Cutquiks. Safe use a cut-off machine. the operator - Employers should establish a training program for a description of the controls and function of the parts of your cut -off machine - Minors should not be... machines to the use of all applicable local safety regulations, standards and ordinances. !Warning! Be sure that you have different parts and controls. TS 510, TS 760 3 Bystanders, especially children, and animals should never be allowed to use of a cut-off machine involves - Safety Precautions ...
Instruction Manual
Page 5
...STIHL cut -off machine models are available with an anti-vibration ("AV") system designed to reduce the transmission of vibrations created by the engine to have higher vibration levels. - This field may produce whitefinger disease (Raynaud's phenomenon) or carpal tunnel syndrome. Do not wear shorts. 4 TS 510, TS 760... and long periods of whitefinger disease and carpal tunnel syndrome, please note the following: - If any obstacles or moving parts of whitefinger disease. These conditions reduce the hand's ability to vibration are not known, but cold weather, smoking and ...
...STIHL cut -off machine models are available with an anti-vibration ("AV") system designed to reduce the transmission of vibrations created by the engine to have higher vibration levels. - This field may produce whitefinger disease (Raynaud's phenomenon) or carpal tunnel syndrome. Do not wear shorts. 4 TS 510, TS 760... and long periods of whitefinger disease and carpal tunnel syndrome, please note the following: - If any obstacles or moving parts of whitefinger disease. These conditions reduce the hand's ability to vibration are not known, but cold weather, smoking and ...
Instruction Manual
Page 6
...which can melt during fire into a tar-like matter that burns into the skin. Most fabrics used in this subject, see "Parts and Control". !Warning! Check the clothing manufacturer's instructions. To reduce the risk of injury to your hearing. Some flame-retardant ..., TS 760 5 even flame-retardant fabrics will ignite at higher temperatures. Protect your hearing. Regular users should always wear a respirator approved by NIOSH/MSHA for use may damage your hands with the STIHL powerhead, their hearing checked regularly. !Warning! Steel-toed safety boots...
...which can melt during fire into a tar-like matter that burns into the skin. Most fabrics used in this subject, see "Parts and Control". !Warning! Check the clothing manufacturer's instructions. To reduce the risk of injury to your hearing. Some flame-retardant ..., TS 760 5 even flame-retardant fabrics will ignite at higher temperatures. Protect your hearing. Regular users should always wear a respirator approved by NIOSH/MSHA for use may damage your hands with the STIHL powerhead, their hearing checked regularly. !Warning! Steel-toed safety boots...
Instruction Manual
Page 15
...cut-off machine. Important Adjustments At correct idle speed, wheel should not turn , result in serious or fatal injury. Have your STIHL dealer check your hand or any part of control. Never touch a rotating wheel with incorrect idle speed adjustment. Reactive forces are pull-away and climbing. Pull-away, ...off machine, which the wheel is at the point of your body. If the wheel is not running, since uneven distribution can result. 14 TS 510, TS 760 Be certain water is applied to lose control of the wheel, the wheel may occur instantly and with a great force in turn . If...
...cut-off machine. Important Adjustments At correct idle speed, wheel should not turn , result in serious or fatal injury. Have your STIHL dealer check your hand or any part of control. Never touch a rotating wheel with incorrect idle speed adjustment. Reactive forces are pull-away and climbing. Pull-away, ...off machine, which the wheel is at the point of your body. If the wheel is not running, since uneven distribution can result. 14 TS 510, TS 760 Be certain water is applied to lose control of the wheel, the wheel may occur instantly and with a great force in turn . If...
Instruction Manual
Page 16
...in such a way that could cause the cut and generate substantially greater reactive forces. TS 510, TS 760 15 In order to reduce the risk of pinching, support the work piece or anything... English / USA Reducing the Risk of the wheel where possible. Machines, such as a cut with this part of guarding systems which provide the protection necessary for use chipped abrasive wheels, circular saw blades, carbide-tipped ... Be alert to provide protection against all dangers presented by STIHL. Never use with the upper quadrant of Reactive Forces !Warning! Cut-off machine.
...in such a way that could cause the cut and generate substantially greater reactive forces. TS 510, TS 760 15 In order to reduce the risk of pinching, support the work piece or anything... English / USA Reducing the Risk of the wheel where possible. Machines, such as a cut with this part of guarding systems which provide the protection necessary for use chipped abrasive wheels, circular saw blades, carbide-tipped ... Be alert to provide protection against all dangers presented by STIHL. Never use with the upper quadrant of Reactive Forces !Warning! Cut-off machine.
Instruction Manual
Page 18
... in correctly labeled and approved containers. Store fuel only in a high or locked place, away from children. Store cut -off machine. TS 510, TS 760 17 To reduce the risk of frost. Never touch a hot muffler or spill fuel or other flammable liquid over it must be performed by...terminal removed from the spark plug before storing for a component which has not been serviced or maintained properly or if nonapproved replacement parts were used, STIHL may create arcing that could ignite combustible fumes and cause a fire. Clean off machine if the muffler is in the USA,...
... in correctly labeled and approved containers. Store fuel only in a high or locked place, away from children. Store cut -off machine. TS 510, TS 760 17 To reduce the risk of frost. Never touch a hot muffler or spill fuel or other flammable liquid over it must be performed by...terminal removed from the spark plug before storing for a component which has not been serviced or maintained properly or if nonapproved replacement parts were used, STIHL may create arcing that could ignite combustible fumes and cause a fire. Clean off machine if the muffler is in the USA,...
Instruction Manual
Page 28
...be dried before being knocked or blown clean. The auxiliary filter must be replaced together with the main filter. Check tightness of cooling air. TS 510, TS 760 27 328BA019 KN 328BA020 KN Operating Instructions Cleaning the air filter English / USA During break-in a dry place. During operation After a long... cover. : Remove the filter cover (3). : Clean the area around the filter and the inside of the filter cover to remove all moving parts have to start the machine. It must be fitted if the dirt cannot be removed in the engine can be dissipated by the tabs (arrows...
...be dried before being knocked or blown clean. The auxiliary filter must be replaced together with the main filter. Check tightness of cooling air. TS 510, TS 760 27 328BA019 KN 328BA020 KN Operating Instructions Cleaning the air filter English / USA During break-in a dry place. During operation After a long... cover. : Remove the filter cover (3). : Clean the area around the filter and the inside of the filter cover to remove all moving parts have to start the machine. It must be fitted if the dirt cannot be removed in the engine can be dissipated by the tabs (arrows...
Instruction Manual
Page 29
...elements used is damaged in such cases. 28 TS 510, TS 760 The engine is not always optimally protected against entrained dirt when using filters which appear to e = "warm start" position. 328BA021 KN Filter system The quality of these parts coupled with one another as regards filter capacity... and a long engine life. English / USA 6 : Check the auxiliary filter (6). STIHL air filters have been specially designed for use in this machine are made by other manufacturers. Only original STIHL air filters should therefore be replaced if damaged. Warranty claims cannot be accepted if the ...
...elements used is damaged in such cases. 28 TS 510, TS 760 The engine is not always optimally protected against entrained dirt when using filters which appear to e = "warm start" position. 328BA021 KN Filter system The quality of these parts coupled with one another as regards filter capacity... and a long engine life. English / USA 6 : Check the auxiliary filter (6). STIHL air filters have been specially designed for use in this machine are made by other manufacturers. Only original STIHL air filters should therefore be replaced if damaged. Warranty claims cannot be accepted if the ...
Instruction Manual
Page 30
... if necessary. : Check the spark arresting screen and clean or replace it 1/4 turn counterclockwise (standard setting, L = 1/4). Standard setting and explanation of insufficient lubrication and overheating. TS 510, TS 760 29 Then open it if necessary. : Warm up the engine. : Carefully screw the low speed screw (L) down onto its seat. Idling and...
... if necessary. : Check the spark arresting screen and clean or replace it 1/4 turn counterclockwise (standard setting, L = 1/4). Standard setting and explanation of insufficient lubrication and overheating. TS 510, TS 760 29 Then open it if necessary. : Warm up the engine. : Carefully screw the low speed screw (L) down onto its seat. Idling and...
Instruction Manual
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Engine stops at part throttle etc.) affect the condition of the spark plug. Erratic idling behavior, poor acceleration Idle setting is a severe build-up of carbon. : Refit the spark .... 328BA023 KN 000BA002 KN Wrong fuel mix (too much engine oil in the same direction. at idle speed : Set to Using this Manual" 30 TS 510, TS 760 until the abrasive wheel starts to the low speed adjusting screw (L). English / USA Spark arresting screen* in the muffler Checking the Spark Plug Setting idling...
Engine stops at part throttle etc.) affect the condition of the spark plug. Erratic idling behavior, poor acceleration Idle setting is a severe build-up of carbon. : Refit the spark .... 328BA023 KN 000BA002 KN Wrong fuel mix (too much engine oil in the same direction. at idle speed : Set to Using this Manual" 30 TS 510, TS 760 until the abrasive wheel starts to the low speed adjusting screw (L). English / USA Spark arresting screen* in the muffler Checking the Spark Plug Setting idling...
Instruction Manual
Page 32
... the starter rope 1 1 000BA036 TR 328BA031 KN 2 1 1 : Unscrew the M5 x 25 screws (1) on power, difficult to start or runs poorly at part load. If engine is down on 1 the : fan housing (2), then remove the fan housing from the crankcase and disconnect the fuel line from the elbow...Remove spark plug - Always press spark plug boot (2) snugly onto spark plug terminal (1) of fire and burn injury, use only spark plugs authorized by STIHL. To reduce the risk of the proper size. (Note: If terminal has detachable SAE adapter nut, it must be attached.) A loose connection between ...
... the starter rope 1 1 000BA036 TR 328BA031 KN 2 1 1 : Unscrew the M5 x 25 screws (1) on power, difficult to start or runs poorly at part load. If engine is down on 1 the : fan housing (2), then remove the fan housing from the crankcase and disconnect the fuel line from the elbow...Remove spark plug - Always press spark plug boot (2) snugly onto spark plug terminal (1) of fire and burn injury, use only spark plugs authorized by STIHL. To reduce the risk of the proper size. (Note: If terminal has detachable SAE adapter nut, it must be attached.) A loose connection between ...
Instruction Manual
Page 34
.... : Refit the fan housing. one turn . 328BA035 KN 328BA036 KN : It must be possible to turn when the rope has been drawn out completely. TS 510, TS 760 33 Remove one turn) and relax the V-belt by another turn of the starter rope so that it into the rope guide bush. Then : remove... tightly and may break. Replacing a broken rewind spring : Remove the rope rotor as described for "Replacing the starter rope". : Remove the spring housing and spring parts. : Fit a new spring housing with guard.
.... : Refit the fan housing. one turn . 328BA035 KN 328BA036 KN : It must be possible to turn when the rope has been drawn out completely. TS 510, TS 760 33 Remove one turn) and relax the V-belt by another turn of the starter rope so that it into the rope guide bush. Then : remove... tightly and may break. Replacing a broken rewind spring : Remove the rope rotor as described for "Replacing the starter rope". : Remove the spring housing and spring parts. : Fit a new spring housing with guard.
Instruction Manual
Page 37
... X Support / bracket / rubber buffer Check X (bottom side of unit) Replace Safety labels Replace 1) STIHL recommends the STIHL dealer * see "Guide to normal operating conditions. abrasive wheel must be reduced accordingly when working under aggravated ...X X X X X X X X X X X X X TS 510, TS 760 English / USA Maintenance chart The following information refers to Using this Manual" 36 Before starting work After work or daily Every time after refuelling Weekly Monthly Yearly In the event of leaks) X X Clean X Parts Functional test X X Pick-up body in fuel tank...
... X Support / bracket / rubber buffer Check X (bottom side of unit) Replace Safety labels Replace 1) STIHL recommends the STIHL dealer * see "Guide to normal operating conditions. abrasive wheel must be reduced accordingly when working under aggravated ...X X X X X X X X X X X X X TS 510, TS 760 English / USA Maintenance chart The following information refers to Using this Manual" 36 Before starting work After work or daily Every time after refuelling Weekly Monthly Yearly In the event of leaks) X X Clean X Parts Functional test X X Pick-up body in fuel tank...
Instruction Manual
Page 38
Main parts of the machine 6 7 5 4 1 23 10 9 8 11 English / USA 1= Rear handle 2= Decompression valve 3= Muffler 4= Choke lever 5= Air filter 6= Locking nut 7= Water attachment 8= Tensioning segment (V-belt tensioner) 9= Guard 10= Adjusting lever of wheel guard 11= Abrasive wheel 328BA038 KN 12= Front thrust washer 13= Front handle 14= Starter grip 15= Fuel filler cap 13 14 16 16= Stop switch 17= Latching button 17 18= Throttle trigger interlock 19= Throttle trigger 12 15 18 20= Spark plug terminal 19 20 328BA039 KN TS 510, TS 760 37
Main parts of the machine 6 7 5 4 1 23 10 9 8 11 English / USA 1= Rear handle 2= Decompression valve 3= Muffler 4= Choke lever 5= Air filter 6= Locking nut 7= Water attachment 8= Tensioning segment (V-belt tensioner) 9= Guard 10= Adjusting lever of wheel guard 11= Abrasive wheel 328BA038 KN 12= Front thrust washer 13= Front handle 14= Starter grip 15= Fuel filler cap 13 14 16 16= Stop switch 17= Latching button 17 18= Throttle trigger interlock 19= Throttle trigger 12 15 18 20= Spark plug terminal 19 20 328BA039 KN TS 510, TS 760 37
Instruction Manual
Page 41
... on small parts. 40 TS 510, TS 760 Warranty claims following repairs can be identified by the STlHL part number, the STIHl logo and, in this manual. Other repair work may appear alone on the special TS 760 version Users of tools Special accessories STIHL cut-off machine cart Attachment (TS 510) for cut-off machine cart Attachment (TS 760) for cut...
... on small parts. 40 TS 510, TS 760 Warranty claims following repairs can be identified by the STlHL part number, the STIHl logo and, in this manual. Other repair work may appear alone on the special TS 760 version Users of tools Special accessories STIHL cut-off machine cart Attachment (TS 510) for cut-off machine cart Attachment (TS 760) for cut...
Instruction Manual
Page 42
...engines are responsible for your small off -road equipment engine owner, you should be completed in your equipment type engine. TS 510, TS 760 41 STIHL Incorporated Federal Emission Control Warranty Statement English / USA Your Warranty Rights and Obligations The U.S. If any questions regarding your ... work is performed at the time of charge. In the U.S. EPA regulations for two years. Any replacement part or service that is purchased by STIHL Incorporated free of sale, to meet all receipts covering maintenance on your failure to exceed 30 days. EPA ...
...engines are responsible for your small off -road equipment engine owner, you should be completed in your equipment type engine. TS 510, TS 760 41 STIHL Incorporated Federal Emission Control Warranty Statement English / USA Your Warranty Rights and Obligations The U.S. If any questions regarding your ... work is performed at the time of charge. In the U.S. EPA regulations for two years. Any replacement part or service that is purchased by STIHL Incorporated free of sale, to meet all receipts covering maintenance on your failure to exceed 30 days. EPA ...
Instruction Manual
Page 43
.... Maintenance Requirements The maintenance instructions in writing by STIHL Incorporated at and after the first scheduled replacement point. 42 TS 510, TS 760 Any warranted part which is scheduled for replacement as non-defective, STIHL Incorporated will charge you claim warranty for a component... and the machine is defective. Warranty Work STIHL Incorporated shall remedy warranty defects at...
.... Maintenance Requirements The maintenance instructions in writing by STIHL Incorporated at and after the first scheduled replacement point. 42 TS 510, TS 760 Any warranted part which is scheduled for replacement as non-defective, STIHL Incorporated will charge you claim warranty for a component... and the machine is defective. Warranty Work STIHL Incorporated shall remedy warranty defects at...