Parts List
Page 1
Supplier To The Outdoor Power Equipment Industry ISM, Inc. • 1028 4th Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 www.tanakapowerequipment.com custsvc@tanaka-ism.com Illustrated Parts Manual Model Number: PF-4000/4210 UTILITY / SCOOTER ENGINE P/N 30082 Rev 002 Date 9-8-03 C.A.R.B. Tier II Certified!
Supplier To The Outdoor Power Equipment Industry ISM, Inc. • 1028 4th Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 www.tanakapowerequipment.com custsvc@tanaka-ism.com Illustrated Parts Manual Model Number: PF-4000/4210 UTILITY / SCOOTER ENGINE P/N 30082 Rev 002 Date 9-8-03 C.A.R.B. Tier II Certified!
Parts List
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PARTS INFORMATION PF- 4000 CYLINDER, PISTON, IGNITION • FIGURE 1 ITEM PART NUMBER DESCRIPTION 1-5 25504200200 COVER,SPARK PLUG,RUBBER 1-6 15711666900 CAP,SPARK PLUG ASS'Y 1-8 01804075200 PLUG,SPARK 1-11 0010440590 SET,... 1-56 99416040183 SCREW 4X18/WS 1-59 1820186A201 WASHER,SPECIAL 1-63 19805015800 CLAMP,CORD www.tanakapowerequipment.com Page 1 QTY COMMENTS 1 1 1 1 4 1 2 1 1 2 1 1 1 1 1 1 2 2 Before S/N U112140 2 S/N U112141 and after 2 1 custsvc@tanaka-ism.com
PARTS INFORMATION PF- 4000 CYLINDER, PISTON, IGNITION • FIGURE 1 ITEM PART NUMBER DESCRIPTION 1-5 25504200200 COVER,SPARK PLUG,RUBBER 1-6 15711666900 CAP,SPARK PLUG ASS'Y 1-8 01804075200 PLUG,SPARK 1-11 0010440590 SET,... 1-56 99416040183 SCREW 4X18/WS 1-59 1820186A201 WASHER,SPECIAL 1-63 19805015800 CLAMP,CORD www.tanakapowerequipment.com Page 1 QTY COMMENTS 1 1 1 1 4 1 2 1 1 2 1 1 1 1 1 1 2 2 Before S/N U112140 2 S/N U112141 and after 2 1 custsvc@tanaka-ism.com
Parts List
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PARTS INFORMATION PF- 4000 CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2 www.tanakapowerequipment.com Page 2 custsvc@tanaka-ism.com
PARTS INFORMATION PF- 4000 CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2 www.tanakapowerequipment.com Page 2 custsvc@tanaka-ism.com
Parts List
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PARTS INFORMATION PF- 4000 CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2 ITEM PART NUMBER DESCRIPTION 2-9 99463050204 BOLT, HEX 5X20 2-19 7880162V20 PAWL,STARTER 2-20 99355050000 RING,STOP,5 2-23 99111100013 NUT,... S/N U207704 1 S/N U207705 and after 1 *Crankcase assy includes bearings, seals 2 and gaskets. 2 V *Shims are "as needed" to obtain V correct side clearance V V V 4 1 1 1 1 1 1 1 4 1 www.tanakapowerequipment.com Page 3 custsvc@tanaka-ism.com
PARTS INFORMATION PF- 4000 CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2 ITEM PART NUMBER DESCRIPTION 2-9 99463050204 BOLT, HEX 5X20 2-19 7880162V20 PAWL,STARTER 2-20 99355050000 RING,STOP,5 2-23 99111100013 NUT,... S/N U207704 1 S/N U207705 and after 1 *Crankcase assy includes bearings, seals 2 and gaskets. 2 V *Shims are "as needed" to obtain V correct side clearance V V V 4 1 1 1 1 1 1 1 4 1 www.tanakapowerequipment.com Page 3 custsvc@tanaka-ism.com
Parts List
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PARTS INFORMATION PF- 4000 MUFFLER, MUFFLER COVER • FIGURE 3 Click on the pipe for more information !! 86 ITEM PART NUMBER DESCRIPTION 3-1 7380440A21 PROTECTOR,MUFFLER 3-3 99461050124 BOLT,HEX,5X12S 3-4 99461050164 ...'Y www.tanakapowerequipment.com Page 4 QTY COMMENTS 1 1 1 Before S/N U207704 2 2 1 2 Before S/N U207704 1 S/N U207705 and after 1 1 1 1 1 4 Before S/N U207704 2 S/N U207705 and after 1 2 S/N U207705 and after 2 S/N U207705 and after 2 2 1 2 2 1 custsvc@tanaka-ism.com
PARTS INFORMATION PF- 4000 MUFFLER, MUFFLER COVER • FIGURE 3 Click on the pipe for more information !! 86 ITEM PART NUMBER DESCRIPTION 3-1 7380440A21 PROTECTOR,MUFFLER 3-3 99461050124 BOLT,HEX,5X12S 3-4 99461050164 ...'Y www.tanakapowerequipment.com Page 4 QTY COMMENTS 1 1 1 Before S/N U207704 2 2 1 2 Before S/N U207704 1 S/N U207705 and after 1 1 1 1 1 4 Before S/N U207704 2 S/N U207705 and after 1 2 S/N U207705 and after 2 S/N U207705 and after 2 2 1 2 2 1 custsvc@tanaka-ism.com
Parts List
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PARTS INFORMATION PF- 4000 FUEL SYSTEM, AIR FILTER • FIGURE 4 ITEM PART NUMBER DESCRIPTION 4-31 4030430020 GASKET,INLET MANIFOLD 4-32 4040430090 SET,CARB INSULATOR 4-33 4020430020 GASKET,CARBURETOR 4-34 ... 6420608A200 GASKET,TANK CAP QTY COMMENTS 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 2 1 S/N U207705 and after 1 1 1 1 1 3 1 1 1 1 3 Before S/N U207704 2 S/N U207705 and after 1 1 1 1 1 S/N U207705 and after 1 S/N U207705 and after 1 www.tanakapowerequipment.com Page 6 custsvc@tanaka-ism.com
PARTS INFORMATION PF- 4000 FUEL SYSTEM, AIR FILTER • FIGURE 4 ITEM PART NUMBER DESCRIPTION 4-31 4030430020 GASKET,INLET MANIFOLD 4-32 4040430090 SET,CARB INSULATOR 4-33 4020430020 GASKET,CARBURETOR 4-34 ... 6420608A200 GASKET,TANK CAP QTY COMMENTS 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 2 1 S/N U207705 and after 1 1 1 1 1 3 1 1 1 1 3 Before S/N U207704 2 S/N U207705 and after 1 1 1 1 1 S/N U207705 and after 1 S/N U207705 and after 1 www.tanakapowerequipment.com Page 6 custsvc@tanaka-ism.com
Parts List
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PARTS INFORMATION PF- 4000 CARBURETOR • FIGURE 6 ITEM PART NUMBER DESCRIPTION 6-0 4550440090 SET,CARBURETOR 6-1 51425100200 SCREW,THROTTLE SET 6-4 54425164200 STAY,ADJUST,CABLE 6-5 53925120200 SWIVEL 6-6 5492516520 WASHER,THRUST 6-7 48925100200 RING,... 6-26 44725108200 BULB,PRIMING www.tanakapowerequipment.com Page 8 QTY COMMENTS 1 Includes carburetor gasket 2 1 1 1 ~ Contained in Carb Repair Kit 1 P/N 650-25124-900 1 (Not available individually) 1 1 1 1 1 1 1 1 1 1 4 1 1 1 custsvc@tanaka-ism.com
PARTS INFORMATION PF- 4000 CARBURETOR • FIGURE 6 ITEM PART NUMBER DESCRIPTION 6-0 4550440090 SET,CARBURETOR 6-1 51425100200 SCREW,THROTTLE SET 6-4 54425164200 STAY,ADJUST,CABLE 6-5 53925120200 SWIVEL 6-6 5492516520 WASHER,THRUST 6-7 48925100200 RING,... 6-26 44725108200 BULB,PRIMING www.tanakapowerequipment.com Page 8 QTY COMMENTS 1 Includes carburetor gasket 2 1 1 1 ~ Contained in Carb Repair Kit 1 P/N 650-25124-900 1 (Not available individually) 1 1 1 1 1 1 1 1 1 1 4 1 1 1 custsvc@tanaka-ism.com
Owner's Manual
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Owner's Manual PF-4000, PF-4010, PF-4210 MULTI-PURPOSE ENGINE Date 09-26-01 Supplier To The Outdoor Power Equipment Industry ISM, Inc. • 1028 4th Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 WWW.TANAKA-USA.COM custsvc@tanaka-ism.com
Owner's Manual PF-4000, PF-4010, PF-4210 MULTI-PURPOSE ENGINE Date 09-26-01 Supplier To The Outdoor Power Equipment Industry ISM, Inc. • 1028 4th Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 WWW.TANAKA-USA.COM custsvc@tanaka-ism.com
Owner's Manual
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... may cause serious or fatal injury. Contact your dealer if you read, fully understand and observe the following words: WARNING! PF-4000, PF-4010, PF-4210 Owner's Manual WARNING The engine exhaust from this product contains chemicals known to the State of California to statements preceded by... the manufacturer. It is important that are not followed. Replace damaged parts. www.tanaka-usa.com 1 custsvc@tanaka-ism.com Pay special ...
... may cause serious or fatal injury. Contact your dealer if you read, fully understand and observe the following words: WARNING! PF-4000, PF-4010, PF-4210 Owner's Manual WARNING The engine exhaust from this product contains chemicals known to the State of California to statements preceded by... the manufacturer. It is important that are not followed. Replace damaged parts. www.tanaka-usa.com 1 custsvc@tanaka-ism.com Pay special ...
Owner's Manual
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... gasoline. • Use Tanaka two-cycle oil or a quality two-cycle oil at least 3 m (10 ft.) from 2 to be used. Fueling WARNING! • Always shut off the engine before refueling. • Slowly open ). If engine does not start , return choke lever to snap back. 4. Operating procedures PF-4000, PF-4010, PF-4210 Owner's Manual WARNING...
... gasoline. • Use Tanaka two-cycle oil or a quality two-cycle oil at least 3 m (10 ft.) from 2 to be used. Fueling WARNING! • Always shut off the engine before refueling. • Slowly open ). If engine does not start , return choke lever to snap back. 4. Operating procedures PF-4000, PF-4010, PF-4210 Owner's Manual WARNING...
Owner's Manual
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... speed adjustment screw. www.tanaka-usa.com 3 custsvc@tanaka-ism.com Carburetor adjustment (Fig. 3-1) WARNING! Check that the air filter is dry before reassembly. Idle speed adjustment (T) Check that the filter is clean. Therefore, it in order to rotate. Never start the engine without the equipment attached! Maintenance PF-4000, PF-4010, PF-4210 Owner's Manual...
... speed adjustment screw. www.tanaka-usa.com 3 custsvc@tanaka-ism.com Carburetor adjustment (Fig. 3-1) WARNING! Check that the air filter is dry before reassembly. Idle speed adjustment (T) Check that the filter is clean. Therefore, it in order to rotate. Never start the engine without the equipment attached! Maintenance PF-4000, PF-4010, PF-4210 Owner's Manual...
Owner's Manual
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...) (Fig. 3-5) The engine is dirty, clean it . Do not operate engine with engine shroud or muffler guard removed as cold weather). www.tanaka-usa.com 4 custsvc@tanaka-ism.com PF-4000, PF-4010, PF-4210 Owner's Manual Fuel Filter (Fig. 3-2B) Drain all fuel from fuel tank and pull fuel filter line from the exhaust port...
...) (Fig. 3-5) The engine is dirty, clean it . Do not operate engine with engine shroud or muffler guard removed as cold weather). www.tanaka-usa.com 4 custsvc@tanaka-ism.com PF-4000, PF-4010, PF-4210 Owner's Manual Fuel Filter (Fig. 3-2B) Drain all fuel from fuel tank and pull fuel filter line from the exhaust port...
Owner's Manual
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PF-4000, PF-4010, PF-4210 Owner's Manual U.S. OWNER'S WARRANTY RESPONSIBILITIES: AS THE SMALL OFF ROAD ENGINE OWNER, YOU ARE RESPONSIBLE FOR THE PERFORMANCE OF THE REQUIRED MAINTENANCE LISTED IN YOUR OWNER'S MANUAL. IF ANY EMISSION RELATED PART ON YOUR ENGINE IS DEFECTIVE, THE PART WILL BE REPAIRED OR REPLACED BY TANAKA KOGYO CO., LTD. TANAKA...ALSO INCLUDED ARE THE BELTS, HOSES AND CONNECTORS THAT ARE PART OF THE ENGINE. WHERE A WARRANTABLE CONDITION EXISTS, TANAKA KOGYO CO., LTD. MAY DENY YOU WARRANTY COVERAGE IF YOUR SMALL OFF ROAD ENGINE OR A PART HAS FAILED DUE...
PF-4000, PF-4010, PF-4210 Owner's Manual U.S. OWNER'S WARRANTY RESPONSIBILITIES: AS THE SMALL OFF ROAD ENGINE OWNER, YOU ARE RESPONSIBLE FOR THE PERFORMANCE OF THE REQUIRED MAINTENANCE LISTED IN YOUR OWNER'S MANUAL. IF ANY EMISSION RELATED PART ON YOUR ENGINE IS DEFECTIVE, THE PART WILL BE REPAIRED OR REPLACED BY TANAKA KOGYO CO., LTD. TANAKA...ALSO INCLUDED ARE THE BELTS, HOSES AND CONNECTORS THAT ARE PART OF THE ENGINE. WHERE A WARRANTABLE CONDITION EXISTS, TANAKA KOGYO CO., LTD. MAY DENY YOU WARRANTY COVERAGE IF YOUR SMALL OFF ROAD ENGINE OR A PART HAS FAILED DUE...