Owners Manual
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... 40 DRAIN THE FUEL 40 ENGINE 40 BATTERY 41 EXHAUST EMISSION CONTROL SYSTEM AND COMPONENTS...........42 SPECIFICATIONS 43 DIMENSIONS 43 ENGINE 43 GENERATOR 43 WIRING DIAGRAM EF4000DE 44 EF5200DE 45 EF6600DE 46 YG4000D 47 YG5200D 48 YG6600D 49 YG6600DE 50 BATTERY TRAY INSTALLATION ......51 ENGINE HANGER INSTALLATION ...51 OPTIONAL PARTS INSTALLATION ..51...
... 40 DRAIN THE FUEL 40 ENGINE 40 BATTERY 41 EXHAUST EMISSION CONTROL SYSTEM AND COMPONENTS...........42 SPECIFICATIONS 43 DIMENSIONS 43 ENGINE 43 GENERATOR 43 WIRING DIAGRAM EF4000DE 44 EF5200DE 45 EF6600DE 46 YG4000D 47 YG5200D 48 YG6600D 49 YG6600DE 50 BATTERY TRAY INSTALLATION ......51 ENGINE HANGER INSTALLATION ...51 OPTIONAL PARTS INSTALLATION ..51...
Owners Manual
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...CONSEQUENTIAL DAMAGES, SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU. THE PERIOD OF WARRANTY Any new EFseries or EDL-series Yamaha Generator purchased for private, non-commercial use from the original purchaser to exclusions noted herein. GENERAL EXCLUSIONS from the factory. b.... SPECIFIC EXCLUSIONS from the date of purchase, subject to any failures caused by an authorized Yamaha consumer generator dealer. THE CUSTOMER'S RESPONSIBILITY under warranty become property of proper maintenance. In order for this warranty shall be extended beyond...
...CONSEQUENTIAL DAMAGES, SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU. THE PERIOD OF WARRANTY Any new EFseries or EDL-series Yamaha Generator purchased for private, non-commercial use from the original purchaser to exclusions noted herein. GENERAL EXCLUSIONS from the factory. b.... SPECIFIC EXCLUSIONS from the date of purchase, subject to any failures caused by an authorized Yamaha consumer generator dealer. THE CUSTOMER'S RESPONSIBILITY under warranty become property of proper maintenance. In order for this warranty shall be extended beyond...
Owners Manual
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...damage. Parts used in effect, this warranty shall be one (1) year from this service. and YG-series generators purchased from an authorized Yamaha industrial generator dealer in the appropriate Owner's Manual; 2. An inspection and registration fee will be charged for this warranty shall... include any subsequent purchaser(s), it is imperative that time for Yamaha ECseries and YG-series generators shall be to normal wear or routine maintenance. All parts replaced under this inspection and registration must take ...
...damage. Parts used in effect, this warranty shall be one (1) year from this service. and YG-series generators purchased from an authorized Yamaha industrial generator dealer in the appropriate Owner's Manual; 2. An inspection and registration fee will be charged for this warranty shall... include any subsequent purchaser(s), it is imperative that time for Yamaha ECseries and YG-series generators shall be to normal wear or routine maintenance. All parts replaced under this inspection and registration must take ...
Owners Manual
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...later date. A. CUSTOMER SERVICE If your machine requires warranty service, you have purchased your new generator, please advise us of your request at any authorized Yamaha generator dealer within the continental United States. CUSTOMER RELATIONS DEPARTMENT P.O. has an up -to : ... mechanic and follow the procedures specified in the best position to second owners? Q. Each Yamaha generator dealer is caused by a Yamaha generator dealer. In addition, each Yamaha generator dealer is compiled from the purchase registrations sent to repair of your satisfaction at the time...
...later date. A. CUSTOMER SERVICE If your machine requires warranty service, you have purchased your new generator, please advise us of your request at any authorized Yamaha generator dealer within the continental United States. CUSTOMER RELATIONS DEPARTMENT P.O. has an up -to : ... mechanic and follow the procedures specified in the best position to second owners? Q. Each Yamaha generator dealer is caused by a Yamaha generator dealer. In addition, each Yamaha generator dealer is compiled from the purchase registrations sent to repair of your satisfaction at the time...
Owners Manual
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... D'ELECTROCUTION SI LE GENERATEUR FONCTIONNE SOUS LA PLUIE, DANS LA NEIGE, OU PRES DE L'EAU. EMISSIONS COMPLIANCE PERIOD:CATEGORY A (EPA) YAMAHA MOTOR CO. LTD zzz-2179R-zz DISPLACEMENT: zzz J VALVE LASH (A) IN: z.zz~z.zz IGNITION TIMING & IDLE MIXTURE NO OTHER ADJUSTMENTS...VENTILATED AREA. e twy r q AE00062 LOCATION OF IMPORTANT LABELS (For EF4000DE/YG4000D) Please read the following labels carefully before operating this generator to the owner's manual. GARDEZ LA MACHINE AU SEC EN TOUTES CIRCONSTANCES. 7NJ-24162-10 5 IMPORTANT ENGINE INFORMATION ENGINE FAMILY : ...
... D'ELECTROCUTION SI LE GENERATEUR FONCTIONNE SOUS LA PLUIE, DANS LA NEIGE, OU PRES DE L'EAU. EMISSIONS COMPLIANCE PERIOD:CATEGORY A (EPA) YAMAHA MOTOR CO. LTD zzz-2179R-zz DISPLACEMENT: zzz J VALVE LASH (A) IN: z.zz~z.zz IGNITION TIMING & IDLE MIXTURE NO OTHER ADJUSTMENTS...VENTILATED AREA. e twy r q AE00062 LOCATION OF IMPORTANT LABELS (For EF4000DE/YG4000D) Please read the following labels carefully before operating this generator to the owner's manual. GARDEZ LA MACHINE AU SEC EN TOUTES CIRCONSTANCES. 7NJ-24162-10 5 IMPORTANT ENGINE INFORMATION ENGINE FAMILY : ...
Owners Manual
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...SPECIFICATIONS AND ADJUSTMENTS. THIS ENGINE MEETS zzzz-zzzz CALIFORNIA EMISSION REGULATIONS FOR SMALL OFF-ROAD ENGINES. EMISSIONS COMPLIANCE PERIOD:CATEGORY A (EPA) YAMAHA MOTOR CO. LTD zzz-2179R-zz DISPLACEMENT: zzz J VALVE LASH (A) IN: z.zz~z.zz IGNITION TIMING & IDLE MIXTURE NO ...: THIS ENGINE IS CERTIFIED TO OPERATE ON UNLEADED GASOLINE. q e t r (For EF5200DE/EF6600DE/YG5200D/ YG6600D/YG6600DE) wt e q 792-027a 1 WARNING Electrocution Or property damage can occur: Do not connect this generator to the owner's manual. 2 HOT EXHAUST 792-028b 3 q WARNING q AVERTISSEMENT 8 READ...
...SPECIFICATIONS AND ADJUSTMENTS. THIS ENGINE MEETS zzzz-zzzz CALIFORNIA EMISSION REGULATIONS FOR SMALL OFF-ROAD ENGINES. EMISSIONS COMPLIANCE PERIOD:CATEGORY A (EPA) YAMAHA MOTOR CO. LTD zzz-2179R-zz DISPLACEMENT: zzz J VALVE LASH (A) IN: z.zz~z.zz IGNITION TIMING & IDLE MIXTURE NO ...: THIS ENGINE IS CERTIFIED TO OPERATE ON UNLEADED GASOLINE. q e t r (For EF5200DE/EF6600DE/YG5200D/ YG6600D/YG6600DE) wt e q 792-027a 1 WARNING Electrocution Or property damage can occur: Do not connect this generator to the owner's manual. 2 HOT EXHAUST 792-028b 3 q WARNING q AVERTISSEMENT 8 READ...
Owners Manual
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... diameter -7- a 1 m (3 ft) 741-008a 9 Avoid operating the engine with wet hands or electrical shock will occur. 741-011 741-062e 9 Be sure to carry the generator only by its carrying handle(s). 1 Carrying handle(s) (shaded) 741-060 AE00083 ELECTRIC SHOCK PREVENTION 9 Never operate the engine in rain or snow. 741-010 9 Never...
... diameter -7- a 1 m (3 ft) 741-008a 9 Avoid operating the engine with wet hands or electrical shock will occur. 741-011 741-062e 9 Be sure to carry the generator only by its carrying handle(s). 1 Carrying handle(s) (shaded) 741-060 AE00083 ELECTRIC SHOCK PREVENTION 9 Never operate the engine in rain or snow. 741-010 9 Never...
Owners Manual
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... Ampere → 1.2mm (0.05 in) 741-065 å EF4000DE/YG4000D B EF5200DE/EF6600DE/YG5200D/YG6600D/YG6600DE AE00088 CONNECTION NOTES 9 Avoid connecting the generator to commercial power outlet. 9 Avoid connecting the generator in the building's main fuse box. The switch is used without an isolation switch....not exceed 60 meters for cross section of 1.5 mm square and 100 meters for line repair. Also, generator and building electrical system damage can electrocute or injure line maintenance personnel. AE00086 EXTENSION CORD NOTES 9 When using an extension cord, ...
... Ampere → 1.2mm (0.05 in) 741-065 å EF4000DE/YG4000D B EF5200DE/EF6600DE/YG5200D/YG6600D/YG6600DE AE00088 CONNECTION NOTES 9 Avoid connecting the generator to commercial power outlet. 9 Avoid connecting the generator in the building's main fuse box. The switch is used without an isolation switch....not exceed 60 meters for cross section of 1.5 mm square and 100 meters for line repair. Also, generator and building electrical system damage can electrocute or injure line maintenance personnel. AE00086 EXTENSION CORD NOTES 9 When using an extension cord, ...
Owners Manual
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...is turned to "ON", the engine speed is automatically reduced to idle when the generator load is reduced to 0.8 A or less. using a load of 0.8 A or less. - If it turns off again, consult a Yamaha dealer. supplying AC 120V only from W with X. - 14 - The results.../ YG6600D/YG6600DE) D-1 Supplies AC 120V and 240V (EF4000DE/YG4000D) D-2 Supplies AC 120V and 240V (EF5200DE/EF6600DE/ YG5200D/YG6600D/YG6600DE) cC Reduce the load to the specified generator rated output if the AC switch (N.F.B.) turns off. A q w C-1 q D-1 q B q q w w C-2 q 763-193a w w D-2 qq 763-194d q 763-195a q w ...
...is turned to "ON", the engine speed is automatically reduced to idle when the generator load is reduced to 0.8 A or less. using a load of 0.8 A or less. - If it turns off again, consult a Yamaha dealer. supplying AC 120V only from W with X. - 14 - The results.../ YG6600D/YG6600DE) D-1 Supplies AC 120V and 240V (EF4000DE/YG4000D) D-2 Supplies AC 120V and 240V (EF5200DE/EF6600DE/ YG5200D/YG6600D/YG6600DE) cC Reduce the load to the specified generator rated output if the AC switch (N.F.B.) turns off. A q w C-1 q D-1 q B q q w w C-2 q 763-193a w w D-2 qq 763-194d q 763-195a q w ...
Owners Manual
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... generator is sufficient fuel in the tank. AE00845 PRE-OPERATION CHECK NOTE: Pre-operation checks should be very hot after the engine has been run. Recommended fuel: Unleaded gasoline q Fuel tank capacity: 707-033a Total: EF4000DE/YG4000D: 18.5 L (4.07 Imp gal, 4.89 US gal) EF5200DE/EF6600DE/...YG5200D/YG6600D/ YG6600DE: 21.0 L (4.62 Imp gal, 5.55 US gal) 707-001 707-037 Your Yamaha engine has been designed to use regular unleaded gasoline with any part of 91 or higher. 1 Fuel...
... generator is sufficient fuel in the tank. AE00845 PRE-OPERATION CHECK NOTE: Pre-operation checks should be very hot after the engine has been run. Recommended fuel: Unleaded gasoline q Fuel tank capacity: 707-033a Total: EF4000DE/YG4000D: 18.5 L (4.07 Imp gal, 4.89 US gal) EF5200DE/EF6600DE/...YG5200D/YG6600D/ YG6600DE: 21.0 L (4.62 Imp gal, 5.55 US gal) 707-001 707-037 Your Yamaha engine has been designed to use regular unleaded gasoline with any part of 91 or higher. 1 Fuel...
Owners Manual
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ened securely. cC The generator has been shipped without engine oil. Add oil as necessary. 700-068 1 Upper level q 700-110 0°C 25°C A YAMALUBE 4(10W-30) D SAE 10W C SAE #... type SE motor oil ∫ SAE #30 ç SAE #20 ∂ SAE 10W Engine oil quantity: EF4000DE/YG4000D: 1.0 L (0.88 lmp qt, 1.06 US qt) EF5200DE/EF6600DE/YG5200D/YG6600D/ YG6600DE: 1.1 L (0.97 lmp qt, 1.16 US qt) NOTE: Recommended engine oil classification: API Service "SE" or "SF". AE00222 ENGINE OIL Make sure the...
ened securely. cC The generator has been shipped without engine oil. Add oil as necessary. 700-068 1 Upper level q 700-110 0°C 25°C A YAMALUBE 4(10W-30) D SAE 10W C SAE #... type SE motor oil ∫ SAE #30 ç SAE #20 ∂ SAE 10W Engine oil quantity: EF4000DE/YG4000D: 1.0 L (0.88 lmp qt, 1.06 US qt) EF5200DE/EF6600DE/YG5200D/YG6600D/ YG6600DE: 1.1 L (0.97 lmp qt, 1.16 US qt) NOTE: Recommended engine oil classification: API Service "SE" or "SF". AE00222 ENGINE OIL Make sure the...
Owners Manual
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...the red wire to the positive (+) terminal first, then the black wire to prevent accidental short circuiting. 2. Then insulate the generator side connector by 762-005 folding it with ground (earth) or any other leads. 9 Remove the battery leads from the... generator. 1 Connector 2 Battery leads 3 Electrical tape - 18 - Check "SAFETY INFORMATION" on page 7. å EF4000DE/YG4000D 741-061 ∫ EF5200DE/EF6600DE/YG5200D/YG6600D/YG6600DE B w e q 741-066 830-002a q 762-004 AE00231 BATTERY (...
...the red wire to the positive (+) terminal first, then the black wire to prevent accidental short circuiting. 2. Then insulate the generator side connector by 762-005 folding it with ground (earth) or any other leads. 9 Remove the battery leads from the... generator. 1 Connector 2 Battery leads 3 Electrical tape - 18 - Check "SAFETY INFORMATION" on page 7. å EF4000DE/YG4000D 741-061 ∫ EF5200DE/EF6600DE/YG5200D/YG6600D/YG6600DE B w e q 741-066 830-002a q 762-004 AE00231 BATTERY (...
Owners Manual
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A B 1 3 "OFF" å AC switch (N.F.B.) for EF4000DE/YG4000D q q q 120V q ∫ AC switch (N.F.B.) for EF5200DE/EF6600DE/YG5200D/ 240V YG6600D/YG6600DE 763-196b C ç Economy idle switch q 763-126b 1. Turn the engine switch to the "OFF" position. Fill..., do not connect any electric devices. 761-047 9 Turn the AC switch (N.F.B.) and economy idle switch to the "ON" position. 1 7 "ON" å EF4000DE/EF5200DE/EF6600DE ∫ YG4000D/YG5200D/YG6600D/YG6600DE - 19 - Turn the fuel cock lever to the "ON" position. 1 "ON" q A B q 705-037 q 763-127c 2. AE00955 OPERATION...
A B 1 3 "OFF" å AC switch (N.F.B.) for EF4000DE/YG4000D q q q 120V q ∫ AC switch (N.F.B.) for EF5200DE/EF6600DE/YG5200D/ 240V YG6600D/YG6600DE 763-196b C ç Economy idle switch q 763-126b 1. Turn the engine switch to the "OFF" position. Fill..., do not connect any electric devices. 761-047 9 Turn the AC switch (N.F.B.) and economy idle switch to the "ON" position. 1 7 "ON" å EF4000DE/EF5200DE/EF6600DE ∫ YG4000D/YG5200D/YG6600D/YG6600DE - 19 - Turn the fuel cock lever to the "ON" position. 1 "ON" q A B q 705-037 q 763-127c 2. AE00955 OPERATION...
Owners Manual
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...computers, and some inverters that sense peak and RMS voltage values. Consult the precision-equipment vendor before relying on any portable generator to provide power to the left). 1 Operating position å YG4000D ∫ YG5200D/YG6600D 701-025d AE00970 APPLICATION RANGE ...AC Power factor EF4000DE/YG4000D EF5200DE/YG5200D EF6600DE YG6600D YG6600DE 1 -3,500W -4,500W -6,000W 0.8-0.95 -2,800W -3,600W -4,800W 0.4-0.75 (Efficiency 0.85) -1,190W -1,530W -2,040W NOTE: 9 ...
...computers, and some inverters that sense peak and RMS voltage values. Consult the precision-equipment vendor before relying on any portable generator to provide power to the left). 1 Operating position å YG4000D ∫ YG5200D/YG6600D 701-025d AE00970 APPLICATION RANGE ...AC Power factor EF4000DE/YG4000D EF5200DE/YG5200D EF6600DE YG6600D YG6600DE 1 -3,500W -4,500W -6,000W 0.8-0.95 -2,800W -3,600W -4,800W 0.4-0.75 (Efficiency 0.85) -1,190W -1,530W -2,040W NOTE: 9 ...
Owners Manual
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... idle switch to the generator. 9 Be sure any electric devices. 1 I "ON" A-1 AC120V can be used. (EF4000DE/YG4000D) A-2 AC120V can be used. (EF5200DE/EF6600DE/ YG5200D/YG6600D/YG6600DE) B-1 AC120V and 240V can be used. (EF4000DE/YG4000D) B-1 AC120V and 240V can be used. (EF5200DE/ EF6600DE/YG5200D/YG6600D/YG6600DE) -...or the pilot light is on any electric devices are in good condition before plugging it in. 9 Be sure the total load is within generator rated output. 9 Be sure the receptacle load current is within receptacle rated current. 761-046 A B 1. Start the engine. 3. Wind...
... idle switch to the generator. 9 Be sure any electric devices. 1 I "ON" A-1 AC120V can be used. (EF4000DE/YG4000D) A-2 AC120V can be used. (EF5200DE/EF6600DE/ YG5200D/YG6600D/YG6600DE) B-1 AC120V and 240V can be used. (EF4000DE/YG4000D) B-1 AC120V and 240V can be used. (EF5200DE/ EF6600DE/YG5200D/YG6600D/YG6600DE) -...or the pilot light is on any electric devices are in good condition before plugging it in. 9 Be sure the total load is within generator rated output. 9 Be sure the receptacle load current is within receptacle rated current. 761-046 A B 1. Start the engine. 3. Wind...
Owners Manual
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... YG6600D(E)) 120V E 763-211 240V GR YG WX 120V 779-017 q 763-129a cC Reduce the load to the specified generator rated output if an AC switch turns off again, consult a Yamaha dealer. If it turns off . using a load of 0.8A or less. - C q D 763-210 q For YG4000D, YG5200D and YG6600D(E), also turn...
... YG6600D(E)) 120V E 763-211 240V GR YG WX 120V 779-017 q 763-129a cC Reduce the load to the specified generator rated output if an AC switch turns off again, consult a Yamaha dealer. If it turns off . using a load of 0.8A or less. - C q D 763-210 q For YG4000D, YG5200D and YG6600D(E), also turn...
Owners Manual
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... 16* Fittings/ Fasteners and fasteners. Generation Check the voltage meter indication or 0 pilot light. Battery for further attention. - 26 - Ask an authorized Yamaha dealer for EF4000DE 17. EF5200DE EF6600DE YG6600DE ... Check battery fluid level. cC Use only Yamaha specified genuine parts for YG4000D YG5200D ...
... 16* Fittings/ Fasteners and fasteners. Generation Check the voltage meter indication or 0 pilot light. Battery for further attention. - 26 - Ask an authorized Yamaha dealer for EF4000DE 17. EF5200DE EF6600DE YG6600DE ... Check battery fluid level. cC Use only Yamaha specified genuine parts for YG4000D YG5200D ...
Owners Manual
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...minutes and get prompt medical attention. therefore, refill only with distilled water. 9 Do not disconnect the battery during engine operation. 9 Avoid operating the generator with skin, EYES or clothing. Add only distilled water if necessary. It contains sulfuric (sulphuric) acid. Antidote: EXTERNAL-Flush with milk of water or.... INTERNAL-Drink large quantities of magnesia, beaten egg or vegetable oil. Follow with water. Eyes: Flush with water for EF4000DE/EF5200DE/EF6600DE/YG6600DE) Replenishing the battery fluid 1. KEEP OUT OF REACH OF CHILDREN. 762-012 - 34 -
...minutes and get prompt medical attention. therefore, refill only with distilled water. 9 Do not disconnect the battery during engine operation. 9 Avoid operating the generator with skin, EYES or clothing. Add only distilled water if necessary. It contains sulfuric (sulphuric) acid. Antidote: EXTERNAL-Flush with milk of water or.... INTERNAL-Drink large quantities of magnesia, beaten egg or vegetable oil. Follow with water. Eyes: Flush with water for EF4000DE/EF5200DE/EF6600DE/YG6600DE) Replenishing the battery fluid 1. KEEP OUT OF REACH OF CHILDREN. 762-012 - 34 -
Owners Manual
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... 2. Press the test button 1, then check the position of proper amperage. If the G.F.C.I . circuit. operates incorrectly, consult a Yamaha dealer. Have the generator repaired by a qualified mechanic. - 35 - Receptacle Operation Correct Incorrect 4. A wrong fuse will cause electrical system damage and A ...763-083a 763-059 1. RECEPTACLE TEST (for EF4000DE/EF5200DE/EF6600DE/YG6600DE) w Be sure to the "ON" position. 3. G.F.C.I . Specified fuse: 10A NOTE: If the fuse immediately blows again, consult a Yamaha dealer. w e AE00895 FUSE REPLACEMENT (for YG4000D/YG5200D/...
... 2. Press the test button 1, then check the position of proper amperage. If the G.F.C.I . circuit. operates incorrectly, consult a Yamaha dealer. Have the generator repaired by a qualified mechanic. - 35 - Receptacle Operation Correct Incorrect 4. A wrong fuse will cause electrical system damage and A ...763-083a 763-059 1. RECEPTACLE TEST (for EF4000DE/EF5200DE/EF6600DE/YG6600DE) w Be sure to the "ON" position. 3. G.F.C.I . Specified fuse: 10A NOTE: If the fuse immediately blows again, consult a Yamaha dealer. w e AE00895 FUSE REPLACEMENT (for YG4000D/YG5200D/...
Owners Manual
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...term storage of the generator and apply a rust inhibitor. 4. Drain the fuel tank, fuel cock, and carburetor float bowl. w a Carburetor drain plug a 2. Drain off ) to coat the cylinder walls with ignition off the excess oil. å EF4000DE/EF5200DE/YG4000D/YG5200D ∫ EF6600DE/YG6600D/YG6600DE 707-084...recoil starter until you feel compression. Clean exterior of your machine will require some preventive procedures to coat the inner surfaces thor- The generator must remain in a dry, well-ventilated place, with the cover placed over several times (with oil. 2. Pour a cup of...
...term storage of the generator and apply a rust inhibitor. 4. Drain the fuel tank, fuel cock, and carburetor float bowl. w a Carburetor drain plug a 2. Drain off ) to coat the cylinder walls with ignition off the excess oil. å EF4000DE/EF5200DE/YG4000D/YG5200D ∫ EF6600DE/YG6600D/YG6600DE 707-084...recoil starter until you feel compression. Clean exterior of your machine will require some preventive procedures to coat the inner surfaces thor- The generator must remain in a dry, well-ventilated place, with the cover placed over several times (with oil. 2. Pour a cup of...