Hayward EcoStar Support Question
Hayward EcoStar Support Question
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Question posted by wyarburdm on August 18th, 2014
How To Install Hayward Webster Variable Speed Pump
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Related Hayward EcoStar Manual Pages
EcoStar Manual - Page 17
Hayward EcoStar Pump SP3400VSP
Thursday
1:27p
1725rpm 380 Watts
Timer 1 timer will end at 11:45p
EcoStar Manual - Page 18
Configuration Menu Locked
Configuration Menu press > to next item Time: Th 1:27PM
+ change or > skip
Set Day and Time Thursday 1:27p
Speed Selection rpm
MAX allowed speed 3450 (600-3450rpm)
MIN allowed speed 600 (600-3450rpm)
Set max-speed Prime Period: Auto Sense
Remote Control Mode Standalone/Hayward
Set COMM Bus Address Pool Filter to adjust, > go to enter
Use + / -
Technical Guide - Page 1
Variable Speed Pump and Drive Technical Guide
© 2011 Hayward Pool Products
Version 2 Drive FW 1.02 Interface FW 2.55 residential Interface FW 1.00 commercial
Technical Guide - Page 4
Note: length of the pipe and equipment* (fig 1). Plumbing
New Pools:
When installing the EcoStar on existing pools, care should be taken to insure the maximum flow does not exceed the capacity of pipe (L) between pump suction port and first elbow or fitting should be at least 5 times pipe size. MAXIMUM RECOMMENDED SYSTEM FLOW RATE BY...
Technical Guide - Page 5
Electrical
Remove the electrical cover plate as shown below
(fig 2, 3 & 4)
Figure 2
Note: If power is removed from the pump, all settings will be protected for at least 5 years. Figure 3
Figure 4 Page 3 Installation -
Technical Guide - Page 6
Electrical
Internal wiring locations (fig 5)
Wiring connection for incoming motor
wires
Wiring plug for relay connected controls &
stop switch
Wiring plug for wall mounted
interface
Wire connection for incoming line
voltage (230v)
Channel for running low voltage data cable
Wiring plug for data link with Hayward/Goldline
compatible software Controls
Figure 5 Page 4 Installation -
Technical Guide - Page 7
... requirements. Bonding Lug
8 AWG (6 AWG for an EcoStar that is data connected to a Hayward/Goldline control, voltage needs to come directly from a ...breaker in the control, or in the case of an OnCommand, directly from the main or sub-panel and not from the filter pump relay. It is both bonded and grounded
Page 5
Installation...
Technical Guide - Page 11
... the channel on the data plug as you did with the two screws provided (fig 21). Figure 18
Figure 19 Figure 20
Figure 21 Page 9 Install the plug into the interface assembly (fig 19).
9. Attach the six wires to the new data plug as shown, taking care to the mounting bracket...
Technical Guide - Page 12
...
Pump Terminal Data Plugs
Page 10 Installation-Hayward/Goldline Controls
(Compatible software shown below)
1. Wire 7 on the pump to 2 on the controller, 8 on the pump to 3 on the controller and 1 on the pump to 4 to 1 on Remote
display to
the controller as they match point
to point. Control Data Plug
Software versions necessary to operate the EcoStar...
Technical Guide - Page 13
... for maximum voltage in the control box. Cable used for data connections should be brought into the "line in" contacts on the Filter Pump Relay from a breaker in motor compartment.
Pump power (230 VAC) needs to be rated for the pump (fig 24). Installation-Relay Connected Controls
(Non Hayward/Goldline compatible software & third party controls)
1.
Technical Guide - Page 14
... needs to be wired to the
3. One side of the 24 VAC connection on the pump terminal needs to be
line side of 4.
Installation-Relay Connected Controls
(Non Hayward/Goldline compatible software & third party controls)
2. 1, 3 and 5 from the pump terminal needs to be wired to the Load side of the relays in series as...
Technical Guide - Page 15
... aux relays used. Installation-Relay Connected Controls
(Non Hayward/Goldline compatible software & third party controls)
5.
Filter pump relay plus 3 aux relays allows control of eight speeds
Filter Pump Relay
1st Aux (1) 2nd Aux (3) 3rd Aux (5)
Timer 1 Speed
On
Off
Off
Off
Timer 2 Speed
On
On
Off
Off
Timer 3 Speed
On
Off
On
Off
Timer 4 Speed
On
On
On
Off...
Technical Guide - Page 22
... pressing the & buttons (fig 40). See page 3 for the max allowed flow for setting speed (fig 41). Same as to continue. Press the button to not conflict with the setting within the controller.... Note: When hooked up to a Hayward/Goldline compatible software controls place the MIN and MAX settings at the lowest and highest settings respectively...
Technical Guide - Page 24
... Bus Address Aux 1/Spa Filter
Set COM Bus Address Pool Filter
Set COM Bus Address Aux 2-14
Set COM Bus Address Lights button
Fig 45 Page 22
Programming-Configuration
Hayward/Goldline Compatible Software Control
13. The Goldline/Hayward controller will allow for the control of up to 8 EcoStars assignable to a Goldline/Hayward compatible software control pressing...
Technical Guide - Page 27
... the pump if the data link fails on controller will be factory set in the timer menu are limited to the Max Settings set to 1725 rpm (50%), 7 day operation from 12 am to continue.
2. Fig 51
Fig 52 Page 25 Programming-Timers
Stand alone/Hayward Stand alone:
Both times and speeds need...
Technical Guide - Page 34
... they are set to run the entire timing sequence at 5:45 am Set to meet spa jet or any water feature requirement. Timer 8: Pump comes on at 6 am and goes off at the low speed setting.
6 am pump kicks into speed needed for solar operation. In other .
9 am 12 noon
1 pm 3 pm
5:45 am
Timer...
Technical Guide - Page 35
Disassembly/Assembly
This guide will only cover the disassembly of the EcoStar is exactly like the standard TriStar pump.
The wet end
disassembly of the drive and motor area for this guide. Wiring Compartment Cover
Interface Assembly
Variable Speed Drive
Figure 63
Motor/Fan Shroud
Motor
Page 33
Technical Guide - Page 48
... Codes
Code/Fault
Indications
Warning NO Comm
Inspect the data wire between the control and EcoStar. When it comes on the comm. Control reads "Pool bridge comm"
This indicates interference on , the
pump will ramp up and down in speed. ground and AC ground wire and interferes with the commands being sent from the...
Technical Guide - Page 49
...
pump interface and the control
Check to make sure the Min and Max setting on in the control filter configuration menu and set at the minimum (600rpm/17%) and the maximum (3450rpm/100%) so as to variable speed . Check the settings in Standalone mode. bus connection and NOT the input connections for Standalone/Hayward...
Technical Guide - Page 50
... should not be expected to protect any plumbing or other devices to come on the pump interface do not work properly. The EcoStar is connected and operating via the GL/Hayward control.
When the control is operating the EcoStar, the Speed buttons and the Quick Clean button is active. Troubleshooting/Fault Codes
Code/Fault
Indications...
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