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2000 Polaris Xpedition 425 Support Question

2000 Polaris Xpedition 425 Support Question

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Question posted by najjjbest on May 30th, 2023

Carburator

overflow line from carburator will not stop dripping even when fuel line is shut off!

Current Answers

Answer #1: Posted by SonuKumar on May 30th, 2023 7:36 PM
SonuKumar

Member since:
May 9th, 2021

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If the overflow line from the carburetor on your 2000 Polaris Xpedition 425 continues to drip fuel even when the fuel line is shut off, it indicates a potential issue with the carburetor float or needle valve. Here's what you can do to troubleshoot and address the problem:

Check the float level: The float inside the carburetor controls the fuel level. If it is set too high, it can cause excess fuel to flow through the overflow line. Consult the service manual for your specific model to determine the correct float level and adjust it if necessary.

Inspect the needle valve: The needle valve controls the flow of fuel into the carburetor. If it is not seating properly or is worn out, it can result in a constant flow of fuel through the overflow line. Remove the carburetor bowl and inspect the needle valve for any signs of damage, wear, or debris. Clean or replace the needle valve if needed.

Check for debris or blockage: A blockage or debris in the fuel inlet or needle valve seat can prevent the valve from closing properly, leading to fuel overflow. Clean the fuel inlet and needle valve seat thoroughly to remove any obstructions or debris.

Replace the carburetor gasket: A worn or damaged carburetor gasket can cause fuel leakage. Inspect the gasket for any signs of wear or damage and replace it if necessary.

Seek professional assistance: If the above steps do not resolve the issue, it is recommended to consult a qualified technician or Polaris dealer for further diagnosis and repair. They have the expertise and specialized tools to address more complex carburetor issues.

Remember to exercise caution and follow all safety precautions when working on your vehicle's carburetor and fuel system. If you are unsure or uncomfortable with any of the steps, it is best to seek professional assistance to avoid any potential damage or injury.


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Regards,
Sonu
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Related Manual Pages

Owners Manual - Page 1

... stroke to the next higher or lower gear in neutral. N 5 4 3 21 1 The Xpedition has five forward gears (1, 2, 3, 4, and 5). To downshift, step on " and ensure the stop switch is in neutral, start the engine by engaging the start button. When speed increases, release the throttle and shift to "on the gear shift...
Owners Manual - Page 2

... forward gear. Be certain the engine has sufficiently slowed before shifting to overturn. WARNING POTENTIAL HAZARD Engaging a lower gear when the engine speed is completely stopped. To engage neutral, depress gear shift pedal one stroke. Slowly release the brake lever and press throttle control lightly. HOW TO AVOID THE HAZARD Make...
Owners Manual - Page 3

...; 46² Shaft Manual 5 Speed / Reverse 3.7/1 3.1/1 Not Applicable Not Applicable 25 x 8 - 12 25 x 11 - 10 4 psi 3 psi 3 Specifications Xpedition 425 Body Style Gross Vehicle Weight Fuel Capacity Engine Oil C A P A C I T I R E S Drive System Type Shift Type Front Drive (ratio) Final Drive (ratio) Center Drive (ratio) Drive Chain Front Tire Rear Tire Tire Pressure...
Owners Manual - Page 6

... S USE OVERRIDE FOR REVERSE SPEED LIMITER WITH CAUTION; S STOPPING DISTANCE MAY INCREASE with gradual, even pressure to safely stop or recover from an unsuccessful climbing attempt. 25_ Effectiveness of brakes... USE. Avoid turning at low speeds. Dirt, mud, water, or other emergency when engine shut off is available for more than 25 degrees . S NEVER PERMIT A GUEST TO OPERATE THIS...

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