2016 Polaris SPORTSMAN 450 HO Support Question
2016 Polaris SPORTSMAN 450 HO Support Question
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Question posted by Youhozz on November 21st, 2021
Throttle Position Sensor Replacement On 2016 Polaris Sportsman 450 H.o.
I'm trying to locate where the throttle position sensor on the Polaris sportsman 450 HO is and for the life of me I cannot find it.
Current Answers
Answer #1: Posted by SonuKumar on November 22nd, 2021 9:13 AM
SonuKumar
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May 9th, 2021 Points: 16,622,780
Member since:
May 9th, 2021 Points: 16,622,780
A throttle position sensor (TPS) is a sensor used to monitor the air intake of an engine. The sensor is usually located on the butterfly spindle/shaft, so that it can directly monitor the position of the throttle.
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Related Manual Pages
Owners Manual - Page 1
It contains important safety information. This is prohibited for Maintenance and Safety
Hawkeye® 325 2X4 Sportsman® 450 HO Sportsman® 570 Sportsman® 570 EPS Sportsman® 570 SP Sportsman® Touring 570 Sportsman® Touring 570 EPS Sportsman® Touring 570 SP Sportsman® X2 570
Read this manual carefully. Operation is an adult vehicle only. Owner's Manual...
Owners Manual - Page 3
2016 Owner's Manual
Sportsman® 450 HO Hawkeye® 325 2X4 Sportsman® 570 Sportsman® 570 EPS Sportsman® 570 SP Sportsman® Touring 570 Sportsman® Touring 570 EPS Sportsman® Touring 570 SP Sportsman® X2 570
1
Owners Manual - Page 4
Printed in part, is based on the latest product information at the time of POLARIS Industries Inc. P/N 9926785
2 No liability can be accepted for reference use only. ...within this publication are trademarks of publication. The original instructions for this publication. POLARIS®, SPORTSMAN® and HAWKEYE® are intended for omissions or inaccuracies. Copyright 2015...
Owners Manual - Page 25
... POLARIS at low speeds. To prevent overturn on hilly terrain, use throttle and brakes gradually, and shift weight uphill. • REVERSE operation can cause a loss of control, avoid sudden braking or sharp turns.
717551
23 SAFETY
Safety Labels and Locations
Warning labels have been placed on the vehicle for your POLARIS dealer to purchase a replacement...
Owners Manual - Page 36
... stick in an accident if the throttle lever sticks during operation. Do not attempt to the throttle release switch. The throttle lever is installed and properly routed to modify the throttle release switch or replace it with any after market throttle mechanisms. Always ensure that has a sticking or improperly operating throttle. Failure to perform as designed, which...
Owners Manual - Page 45
.... The vehicle automatically engages 4X4 when operating in reverse if the switch is set to the 4X4 position.
450 HO
4X4 Models
ADC Models
X2
2X4 Mode When the switch is on 2X4, the ATV is in ... switch to the right to all times.
43 When in two-wheel drive (2X4). AWD Momentary Switch (450 HO) • Toggle the momentary switch to the left to the length of time the vehicle may remain in...
Owners Manual - Page 51
... will display for 5-10 seconds.
Your authorized POLARIS dealer can provide scheduled maintenance. A flashing wrench...the fuel gauge show the level of fuel in the fuel sensor circuit. This icon displays when Turf Mode is turned off,...hour interval.
49 Clock Display - Fuel Gauge Display - This area displays gear shifter position: H = High Gear L = Low Gear N = Neutral R = Reverse Gear...
Owners Manual - Page 56
Diagnostic Codes
Component
Accelerator Position 2 Throttle Position Sensor 1
Condition
Data Erratic, Intermittent Or ... 3 4 10 13 0 1 2 3 4 8 9 10 12 19 2 3 4 2 3 4 7 10
Vehicle Speed Sensor
Accelerator Position 1 Manifold Absolute Pressure Sensor
54 FEATURES AND CONTROLS
Instrument Cluster
Diagnostic Display Code Definitions
Open Load: There is a break in the wires that lead to the item...
Owners Manual - Page 57
... 19 31 2 3 4 9 12 13 13 2 8 3 4 5
Engine Temperature Sensor
System Power
Engine Speed
Gear Sensor Signal
ECU Memory Calibration Crankshaft Position Sensor Injector 1 (Front) (MAG) (SDI Port Injector)
55 Moderately Severe Level Data Valid But...Display Code Definitions
Diagnostic Codes
Component
Intake Air Temperature Sensor
Condition
Data Erratic, Intermittent Or Incorrect Voltage Above ...
Owners Manual - Page 58
... 65613
FMI
3 4 5 3 4 5 3 4 5 2 3 4 12 0 1 3 4 16 18 0 1 3 4 16 18 0 1 3 4 16 18 2
ECU Output Supply Voltage 1
ECU Output Supply Voltage 2
ECU Output Supply Voltage 3
ETC Accelerator Position Sensor Outputs 1 & 2 Correlation
56 FEATURES AND CONTROLS
Instrument Cluster
Diagnostic Display Code Definitions
Diagnostic Codes
Component
Fan Relay Driver Circuit Ignition Coil Primary Driver 1 (Front...
Owners Manual - Page 59
... Front
All Wheel Drive Control Circuit Oxygen Sensor Heater 1
Accelerator Position/Brake Position Interaction Throttle Position Sensor (1 or 2 Indeterminable) Throttle Body Control Power Stage
Throttle Body Control Return Spring Check Failed Throttle Body Control Adaption Aborted Throttle Body Control Limp Home Position Check Failed Throttle Body Control Mechanical Stop Adaptation Failure...
Owners Manual - Page 61
... the oil level on the daily pre-ride inspection checklist. Vary the throttle positions. OPERATION
WARNING
Failure to maintain the level between the safe and add ...POLARIS ATV is as important as following the procedures for a proper break-in more efficient performance and longer life for your part is the first 20 hours of operation will result in . Do not operate at full throttle ...
Owners Manual - Page 64
..., fasteners Fuel and oil Coolant level (if applicable) Coolant hoses (if applicable) Throttle Indicator lights/switches Engine stop switch Air filter, pre-filter Air box sediment tube ...Inspect, clean Drain deposits whenever visible Check operation, apply POLARIS dielectric grease when lamp is replaced Check operation, apply POLARIS dielectric grease when lamp is in safe operating condition before...
Owners Manual - Page 105
...hot oil to drain completely. Using an oil filter wrench (available from your POLARIS dealer), turn the filter counterclockwise to 14-17 ft-lbs (19-23 Nm). 9. Position the vehicle on the drain plug. Start the engine. Always change the oil ... on page 94. Remove the drain plug. MAINTENANCE
Engine Oil
Oil and Filter Change (450/570)
Always change the oil filter whenever changing oil. 1.
Owners Manual - Page 134
... operating. 1. Apply varying throttle for more than 10 seconds. 5. Do not hold the throttle wide open for 10-15... Your vehicle requires service as soon as possible, which your POLARIS dealer can provide.
132 MAINTENANCE
PVT System
When to Use Low... the drain plug. 3. Start the engine. Test for belt slippage. Position the vehicle on a level surface. 2. Remove the drain plug. Place...
Owners Manual - Page 142
MAINTENANCE
Throttle Body/Idle RPM
Idle RPM is not satisfactory, please see your POLARIS dealer or other qualified service facility for ... position. Throttle Cable Freeplay
Adjust throttle cable freeplay at the handlebar. 2. Squeeze the end of the rubber boot and slide it far enough to flip the throttle lever back and forth. Loosen the adjuster lock nut. 4. Locate the throttle ...
Owners Manual - Page 152
... Kinked or plugged fuel tank vent line Incorrect fuel Clogged air filter Reverse speed limiter malfunction Electronic throttle control malfunction Other mechanical failure
Solution
Inspect, clean and/or replace spark plugs Your POLARIS dealer can assist. Your POLARIS dealer can assist.
Possible Lean Fuel Cause
Low or contaminated fuel Kinked or plugged fuel tank...
Owners Manual - Page 153
... Incorrect fuel Clogged air filter Reverse speed limiter malfunction Electronic throttle control malfunction Other mechanical failure Overheated engine
Solution
Refuel, cycle key to ON position three times for 5 seconds each, then start Inspect and replace Replace with fresh recommended fuel Inspect and clean or replace Your POLARIS dealer can assist. NOTE: High pressure washers can assist...
Owners Manual - Page 158
SPECIFICATIONS
SPORTSMAN 450 HO
Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity... 99mm x 73.6mm 660 W @ 7000 RPM 10:1 Electric Electronic Fuel Injection ECU NGK MR7F / 0.7-0.8 mm Wet Sump Automatic PVT (POLARIS Variable Transmission) MacPherson strut with 8.2" (21 cm) travel Linear rate with 9.5" (24 cm) travel H/L/N/R/P
156
Owners Manual - Page 159
SPECIFICATIONS
SPORTSMAN 450 HO
Gear Reduction, Low Gear Reduction, Reverse Gear Reduction, Forward Drive Ratio, Front Tires/Pressure, Front Tires/Pressure, Rear Brakes, Front/Rear Brake, Auxiliary Brake, Parking ...
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