Owners Manual
Page 6
..., contact a Polaris dealer for minor maintenance, but major repairs are covered in this manual with safety as a top priority. Never allow a child to the warnings and instructions you ride your new Polaris snowmobile! 4 For safe and enjoyable operation of the vehicle, be sure to follow all of others is the most important thing to ensure that all times. This Owner's Manual contains...
..., contact a Polaris dealer for minor maintenance, but major repairs are covered in this manual with safety as a top priority. Never allow a child to the warnings and instructions you ride your new Polaris snowmobile! 4 For safe and enjoyable operation of the vehicle, be sure to follow all of others is the most important thing to ensure that all times. This Owner's Manual contains...
Owners Manual
Page 17
... the hood of your snowmobile. Tether Strap/Switch - Be careful not to make sure the hood hold down or stop . The ignition switch key must always be turned ON before you fall off the throttle lever when you drive. The tether strap must be attached snugly to your right wrist and to start your snowmobile every time you squeeze the brake lever. 7. Ignition Switch - Brake...
... the hood of your snowmobile. Tether Strap/Switch - Be careful not to make sure the hood hold down or stop . The ignition switch key must always be turned ON before you fall off the throttle lever when you drive. The tether strap must be attached snugly to your right wrist and to start your snowmobile every time you squeeze the brake lever. 7. Ignition Switch - Brake...
Owners Manual
Page 28
.... WARNING The throttle and brake are properly lubricated. 26 n Check throttle for proper operation of steering system Check for proper operation When checking the throttle, make sure the operators understand the Owner's Manual completely before starting the engine. The brake must be obstructing the steering linkage. If difficulty is encountered, check for brake lever travel specifications. When the lever is critical. Have the throttle serviced before...
.... WARNING The throttle and brake are properly lubricated. 26 n Check throttle for proper operation of steering system Check for proper operation When checking the throttle, make sure the operators understand the Owner's Manual completely before starting the engine. The brake must be obstructing the steering linkage. If difficulty is encountered, check for brake lever travel specifications. When the lever is critical. Have the throttle serviced before...
Owners Manual
Page 36
... offer a snowmobile safety course for daylight use only. This vehicle is intended for children. Check your state or county agencies for the protection of all snowmobile riders. Do not operate the snowmobile in the dark. 34 IMPORTANT: The headlight and taillight are ...proper operation. ADULT SECTION Operation Warnings n Know limitations of machine and skills of the 120 XC SP during daylight operation. Check both the headlight and taillight of the machine to increase the visibility of driver The operator should be followed. They have been established for this service.
... offer a snowmobile safety course for daylight use only. This vehicle is intended for children. Check your state or county agencies for the protection of all snowmobile riders. Do not operate the snowmobile in the dark. 34 IMPORTANT: The headlight and taillight are ...proper operation. ADULT SECTION Operation Warnings n Know limitations of machine and skills of the 120 XC SP during daylight operation. Check both the headlight and taillight of the machine to increase the visibility of driver The operator should be followed. They have been established for this service.
Owners Manual
Page 46
... fluid levels, controls and all temperatures and has extreme cold flow characteristics. CAUTION S Never mix brands of operation. Vary the throttle openings and machine speeds. No single action on the vehicle, as outlined in the oil. Change the oil after the first 20 hours of oil. This will lead to use the first two tanks full of gasoline. Reduce speeds and frequently drive...
... fluid levels, controls and all temperatures and has extreme cold flow characteristics. CAUTION S Never mix brands of operation. Vary the throttle openings and machine speeds. No single action on the vehicle, as outlined in the oil. Change the oil after the first 20 hours of oil. This will lead to use the first two tanks full of gasoline. Reduce speeds and frequently drive...
Owners Manual
Page 51
See your model. SYSTEM Engine Stop Switch Ignition Switch Tether Switch Throttle Safety Switch Choke Brake WHAT IT DOES Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit Floods engine Slows drive shaft THROTTLE CONDITION All All All All 1/2 throttle or less All Daily Storage Whenever the machine is suspended approximately 4″ (20 cm) from the ground. 2. Remove the key and cover the machine using the Polaris cover available for your dealer...
See your model. SYSTEM Engine Stop Switch Ignition Switch Tether Switch Throttle Safety Switch Choke Brake WHAT IT DOES Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit Floods engine Slows drive shaft THROTTLE CONDITION All All All All 1/2 throttle or less All Daily Storage Whenever the machine is suspended approximately 4″ (20 cm) from the ground. 2. Remove the key and cover the machine using the Polaris cover available for your dealer...
Owners Manual
Page 54
... conditions. If you're not familiar with safe service and adjustment procedures, have a qualified dealer perform these operations. ADULT SECTION Maintenance Careful periodic maintenance will help keep your Polaris dealer. ITEM DAILY WEEKLY OR BEFORE EXTENDED PERIOD OF OPERATION 50 HRS 100 HRS 150 HRS SEE PAGE Check brake operation and adjustment Test engine stop switch (auxiliary shut-off switch) Test throttle safety switch...
... conditions. If you're not familiar with safe service and adjustment procedures, have a qualified dealer perform these operations. ADULT SECTION Maintenance Careful periodic maintenance will help keep your Polaris dealer. ITEM DAILY WEEKLY OR BEFORE EXTENDED PERIOD OF OPERATION 50 HRS 100 HRS 150 HRS SEE PAGE Check brake operation and adjustment Test engine stop switch (auxiliary shut-off switch) Test throttle safety switch...
Owners Manual
Page 57
... spark plug firing end condition should not be read after the engine has been warmed up and the vehicle has been driven. The electrodes are not worn. S S S S Use BR6ES spark plugs. This indicates the proper type and heat range for the engine and the service. WARNING A hot exhaust system and engine can result in serious engine damage. NOTE: The tip should be white. Avoid prolonged idle speeds...
... spark plug firing end condition should not be read after the engine has been warmed up and the vehicle has been driven. The electrodes are not worn. S S S S Use BR6ES spark plugs. This indicates the proper type and heat range for the engine and the service. WARNING A hot exhaust system and engine can result in serious engine damage. NOTE: The tip should be white. Avoid prolonged idle speeds...
Owners Manual
Page 59
... jet size that all other throttle openings. S Throttle safety switch checks and servicing; All carburetors have been pre-set at the factory for conditions in the carburetor, etc. The number stamped in piston burning, bearing failure, or complete engine failure. S Throttle block to throttle flipper clearance adjustment CAUTION Improper carburetor adjustments can result in overheating of the combustion chamber causing pre-ignition of fuel line...
... jet size that all other throttle openings. S Throttle safety switch checks and servicing; All carburetors have been pre-set at the factory for conditions in the carburetor, etc. The number stamped in piston burning, bearing failure, or complete engine failure. S Throttle block to throttle flipper clearance adjustment CAUTION Improper carburetor adjustments can result in overheating of the combustion chamber causing pre-ignition of fuel line...
Owners Manual
Page 65
... Season Grease. Replace worn or frayed electrical wire and connectors. Maintenance Controls and Linkage ADULT SECTION All bushings, spindle shafts, and tie rod ends should be safely blocked off the ground to remove tension from the shocks and springs. 63 Throttle and brake controls and cables should be coated with a light coat of lubricant down the cable. Be sure wiring harness is recommended that...
... Season Grease. Replace worn or frayed electrical wire and connectors. Maintenance Controls and Linkage ADULT SECTION All bushings, spindle shafts, and tie rod ends should be safely blocked off the ground to remove tension from the shocks and springs. 63 Throttle and brake controls and cables should be coated with a light coat of lubricant down the cable. Be sure wiring harness is recommended that...
Owners Manual
Page 67
... fire safety rules when draining carburetor. Slowly pull the recoil starter so the engine turns over a container, and open the strainer cock to the fuel tank. Remove the strainer cup, place the strainer over two or three times. Remove the carburetor float chamber bolt from the bottom and discharge fuel from the fuel tank. Replace bolt. 65 Remove the spark plug and pour approximately 5cc of engine oil...
... fire safety rules when draining carburetor. Slowly pull the recoil starter so the engine turns over a container, and open the strainer cock to the fuel tank. Remove the strainer cup, place the strainer over two or three times. Remove the carburetor float chamber bolt from the bottom and discharge fuel from the fuel tank. Replace bolt. 65 Remove the spark plug and pour approximately 5cc of engine oil...
Owners Manual
Page 69
... 1. Weight 8″ 3. Maintenance ADULT SECTION WARNING Your snowmobile is propelled by the operator's hands, feet or clothing becoming entangled in the track. Lift the rear of the track clip and the plastic hi-fax (C). 67 Always sit properly on the seat. Track Tension Track adjustment is critical for proper operation. Hang a 10 pound weight 8 inches from the center...
... 1. Weight 8″ 3. Maintenance ADULT SECTION WARNING Your snowmobile is propelled by the operator's hands, feet or clothing becoming entangled in the track. Lift the rear of the track clip and the plastic hi-fax (C). 67 Always sit properly on the seat. Track Tension Track adjustment is critical for proper operation. Hang a 10 pound weight 8 inches from the center...
Owners Manual
Page 73
... entire length of rubber to detach from clip area and peel off during initial use. 71 Never operate the snowmobile or rotate under power a track that's torn or damaged. Maintenance Track Inspection ADULT SECTION WARNING Inspecting the track while the engine is running Using a hoist or jackstand, 2 1 3 1 2 safely lift and support the rear of the snowmobile off the ground...
... entire length of rubber to detach from clip area and peel off during initial use. 71 Never operate the snowmobile or rotate under power a track that's torn or damaged. Maintenance Track Inspection ADULT SECTION WARNING Inspecting the track while the engine is running Using a hoist or jackstand, 2 1 3 1 2 safely lift and support the rear of the snowmobile off the ground...
Owners Manual
Page 74
This will save wear on surfaces without snow. Excessive wear may be 7/16″ (1.1 cm) replaced. ADULT SECTION Maintenance Hi-Fax Replacement The 120 XC SP uses XTRA Hi Fax Wear Limit Lite style Hi-Fax. When any area of the Hi-Fax is designed to operate in conditions with adequate snow cover to improper alignment, improper track adjustment or machine operation on other vital components. Take the machine to 7/16″ (1.1 cm), it should be due to provide sufficient lubrication. XTRA Lite The slide rail is worn to your dealer for Hi-fax replacement. 72
This will save wear on surfaces without snow. Excessive wear may be 7/16″ (1.1 cm) replaced. ADULT SECTION Maintenance Hi-Fax Replacement The 120 XC SP uses XTRA Hi Fax Wear Limit Lite style Hi-Fax. When any area of the Hi-Fax is designed to operate in conditions with adequate snow cover to improper alignment, improper track adjustment or machine operation on other vital components. Take the machine to 7/16″ (1.1 cm), it should be due to provide sufficient lubrication. XTRA Lite The slide rail is worn to your dealer for Hi-fax replacement. 72
Owners Manual
Page 78
...will adversely affect handling and can cause loss of vehicle control, which can lead to maintain positive steering characteristics. The purpose of the skag is a replaceable bar attached to the underside of the ski. ADULT SECTION Maintenance Ski Skags The skag (A) is to assist in turning the snowmobile ... washer facing out (2) as shown. 1 2 76 Replace worn skis and/or skags when inspection reveals wear. NOTE: If the rear idler wheel assembly (1) washers are removed, be sure they are approximately 6″ (15.2 cm) from the ground. 2. Skags must be checked once a week to serious...
...will adversely affect handling and can cause loss of vehicle control, which can lead to maintain positive steering characteristics. The purpose of the skag is a replaceable bar attached to the underside of the ski. ADULT SECTION Maintenance Ski Skags The skag (A) is to assist in turning the snowmobile ... washer facing out (2) as shown. 1 2 76 Replace worn skis and/or skags when inspection reveals wear. NOTE: If the rear idler wheel assembly (1) washers are removed, be sure they are approximately 6″ (15.2 cm) from the ground. 2. Skags must be checked once a week to serious...
Owners Manual
Page 83
SPECIFICATIONS Capacities and Dimensions Body Style Riders/Weight Engine Oil Dry Weight (est.) Fuel Tank Height Length Ski Center Distance Width Brake Type Clutch Type Track Length Track Width Drive Chain Length Front Type IFS Shock Type Rear Type Engine Model Number Alternator Output Bore x Stroke Displacement Carburetor Model Main Jet Pilot Jet Cutaway Fuel Screw Pilot Air Jet Idle RPM Cooling Cylinders Ignition Timing Ignition Type Oil Injection Spark Plug Spark Plug Gap Minimum Fuel Requirement Mini Indy 1/150 lbs./68 kg maximum .6 qts./.57 l 147.5 lbs./67 kg .5 gal...
SPECIFICATIONS Capacities and Dimensions Body Style Riders/Weight Engine Oil Dry Weight (est.) Fuel Tank Height Length Ski Center Distance Width Brake Type Clutch Type Track Length Track Width Drive Chain Length Front Type IFS Shock Type Rear Type Engine Model Number Alternator Output Bore x Stroke Displacement Carburetor Model Main Jet Pilot Jet Cutaway Fuel Screw Pilot Air Jet Idle RPM Cooling Cylinders Ignition Timing Ignition Type Oil Injection Spark Plug Spark Plug Gap Minimum Fuel Requirement Mini Indy 1/150 lbs./68 kg maximum .6 qts./.57 l 147.5 lbs./67 kg .5 gal...
Owners Manual
Page 85
... recovery of recovered units to their machines, if stolen. A. Polaris warranty will aid in notification of their proper owner. SERVICE AND WARRANTY Polaris Anti-Theft System The Polaris anti-theft system monitoring program (PATS) is constantly kept up to date on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Administration 1 Polaris snowmobile owner reports theft.
... recovery of recovered units to their machines, if stolen. A. Polaris warranty will aid in notification of their proper owner. SERVICE AND WARRANTY Polaris Anti-Theft System The Polaris anti-theft system monitoring program (PATS) is constantly kept up to date on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Administration 1 Polaris snowmobile owner reports theft.
Owners Manual
Page 89
.... When requesting warranty service you must take it to a Polaris dealer authorized to repair Polaris snowmobiles. Should your dealer require any warranty issues. Mixing oil brands or using non-recommended oil may not be covered by warranty. 87 We recommend the use your dealer to state. Please work with your original selling dealer; Polaris suggests that you may use of Polaris engine oil. 2. This warranty also gives...
.... When requesting warranty service you must take it to a Polaris dealer authorized to repair Polaris snowmobiles. Should your dealer require any warranty issues. Mixing oil brands or using non-recommended oil may not be covered by warranty. 87 We recommend the use your dealer to state. Please work with your original selling dealer; Polaris suggests that you may use of Polaris engine oil. 2. This warranty also gives...
Owners Manual
Page 91
...-24 Safety ...10-13 Safety Decals ...12 Service and Warranty Information 83-84 Signal words ...13 Skag Replacement ...76 Ski Skags ...76 Spark Plugs ...55-56 Specifications ...80-81 Speed Regulation ...47 Starting a Cold Engine ...48 Starting a Warm Engine ...48 Starting the Engine ...48 Steering Inspection and Adjustment . 74 Steering System ...73 Storage ...49, 63-64 Maintenance ...51-78 Suspension Components ...78 Suspension Lubrication ...77 Symbols ...13 Throttle Cable Lubrication ...Throttle Cable Pivot Slug ...Throttle Safety Switch ...Towing ...Track...
...-24 Safety ...10-13 Safety Decals ...12 Service and Warranty Information 83-84 Signal words ...13 Skag Replacement ...76 Ski Skags ...76 Spark Plugs ...55-56 Specifications ...80-81 Speed Regulation ...47 Starting a Cold Engine ...48 Starting a Warm Engine ...48 Starting the Engine ...48 Steering Inspection and Adjustment . 74 Steering System ...73 Storage ...49, 63-64 Maintenance ...51-78 Suspension Components ...78 Suspension Lubrication ...77 Symbols ...13 Throttle Cable Lubrication ...Throttle Cable Pivot Slug ...Throttle Safety Switch ...Towing ...Track...