2003 Polaris 120 XC SP Problems and Repair Information
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Popular 2003 Polaris 120 XC SP Manual Pages
Owners Manual - Page 1
2003 120 XC SP Owner's Manual
for Vehicle Maintenance and Safety
Owners Manual - Page 2
... and birth defects or other reproductive harm.
Keep this engine properly tuned and avoid unnecessary idling and spillage during fueling. Failure to follow all of the instructions and safety precautions... in serious injury or death.
Read, understand, and follow the safety precautions could result in this manual and...
Owners Manual - Page 3
Our new web site. It's designed just for YOU! What's the hottest thing on snow?
S S S S S
Technical tips New product introductions Event schedules Parts and Service Manual information Exciting details about The Way Out
Check it out...www.polarisindustries.com/owner
1
Owners Manual - Page 4
... general representations of parts having a similar function. Your model may affect illustrations or explanations. All information in this manual may be reproduced or used without the written permission of Polaris Industries Inc. Comments and suggestions regarding this manual is based upon the latest product data and specifications available at the time of printing.
Owners Manual - Page 5
... Your Snowmobile ...14 Pre-Ride Check ...19 Riding Rules ...21
ADULT SECTION ...25
Pre-Ride Check ...Operation Warnings ...Component Identification ...Break-In Period ...Operation ...Maintenance ...Accessories ...Troubleshooting ...26 30 42 44 46 51 79 79
Specifications ...80 Polaris Recommended Products ...82 Service and Warranty ...83 Warranty ...85 Index ...89
3
Owners Manual - Page 6
... the snowmobile, contact a Polaris dealer for minor maintenance, but major repairs are covered in learning about at various intervals. A table of others...performed by a Factory Certified MSD (Master Service Dealer) Technician. So read . WELCOME
Dear Parents: We believe your new Polaris snowmobile. For safe and enjoyable operation of the vehicle, be sure he/she understands this manual...
Owners Manual - Page 7
...local trail riding clubs. INTRODUCTION
After reading this snowmobile. n This manual contains the latest information at specific mileage intervals. n The illustrations and photos used in this snowmobile.
5... before allowing them to use this manual, store it to ride this manual are inspected by joining your snowmobile and forward it in this manual. This completed form is provided on...
Owners Manual - Page 8
... child who may occur if the maximum rider weight capacity is up to them, keeping the operator's safety foremost in your snowmobile or in this manual with any operator the proper and safe way to operate this symbol:
This is 140 lbs. (63.5 kg). Pay attention when you see this...
Owners Manual - Page 9
...snowmobile may find the answers to prescribed sound levels.
The Society of Automotive Engineers (SAE), which is noise. Preservation of the Environment
INTRODUCTION
Teach your child to...to operate their snowmobile with concern for the snowmobile's compatibility within the environment, our engineers are attempting to do our part through the manufacture of quieter machines, and we ...
Owners Manual - Page 11
...ordering replacement parts. See your existing keys. Remove the spare key and store it in a safe place. Engine Serial Number (right front side of the tunnel)
2. Vehicle Identification Numbers
INTRODUCTION
The frame vehicle identification number (VIN) and engine serial number are important for future reference:
31XX
3
1
1. Please record your snowmobile identification numbers below for...
Owners Manual - Page 13
... strictly follow the maintenance schedule outlined in excellent operating condition at various mileage intervals. The information in its safe operation.
11 This snowmobile is in this manual is a well-engineered and well-constructed recreational vehicle. We also recommend that you in this manual to ensure that all snowmobiles, caution must be observed to make sure...
Owners Manual - Page 22
Always have an adult put gas in this Owner's Manual. Children should . n The last check is done with the engine running . If you remember what they are working the way they must always be responsible for keeping the gas and oil levels to see if your skin. Only an adult should never add their own...
Owners Manual - Page 28
... operators understand the Owner's Manual completely before operating the vehicle. n Check brake for ...specifications. The brake must be obstructing the steering linkage. ADULT SECTION
Pre-Ride Check
Before Starting The Engine
n Read and Understand Your Owner's Manual... controls of snowmobiling. Have the throttle serviced before starting the engine. If the throttle does not function ...
Owners Manual - Page 54
... your vehicle in the maintenance section of genuine Polaris parts, available from engine Check ski skags, replace when worn to increase frequency based on average riding conditions. If you're not familiar with safe service and adjustment procedures, have a qualified dealer perform these operations. When inspection reveals the need to 1/2 original diameter Inspect fuel lines...
Owners Manual - Page 81
...your Polaris dealer
79 Accessories
ADULT SECTION
Maintenance Items and Accessories
The tools and maintenance items mentioned in fuel Fuel valve is turned off Old or non-recommended fuel Fouled or defective spark... dealer for service if you're unable to Start
Possible Cause
Tether switch not engaged Engine stop switch not on Throttle safety switch malfunction Out of fuel Clogged fuel valve or ...
Owners Manual - Page 83
SPECIFICATIONS
Capacities and Dimensions
Body Style Riders/Weight Engine Oil Dry Weight (est.) Fuel Tank Height Length Ski Center Distance Width Brake Type Clutch Type Track Length Track Width Drive Chain Length Front Type IFS Shock Type Rear Type Engine Model Number Alternator Output Bore x Stroke Displacement Carburetor Model Main Jet Pilot Jet Cutaway Fuel Screw...
Owners Manual - Page 84
Aerosol) Carbon Clean Plus (12 oz.) Fuel Stabilizer (16 oz.) DOT3 Brake Fluid (12 oz.) Engine Degreaser (12 oz.)
82 cartridge) Starter Drive ... 2871551 2871329 2871323 2871534 2870791 2871326 2870652 2870990 2872893 Description Engine Lubricant Premium 4 Synthetic 0W-40 Engine Oil (4-Cycle)(qt.) Gearcase / Transmission Lubricants Premium Synthetic Gearcase Lubricant (qt.) Premium Front Gearcase...
Owners Manual - Page 85
... you.
83 He is constantly kept up to date on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. A.
SERVICE AND WARRANTY
Polaris Anti-Theft System
The Polaris anti-theft system monitoring program (PATS) is designed to aid owners of registered snowmobiles in notification of recovered units...
Owners Manual - Page 89
...suggests that you may use your original selling dealer; Engine Oil 1. WARRANTY
HOW TO OBTAIN WARRANTY SERVICE
If your snowmobile requires warranty service, you may also have other warranty terms will contact the appropriate person at Polaris. Please work with your dealer to repair Polaris snowmobiles. This warranty also gives you specific legal rights, and you must present your dealer...
Owners Manual - Page 91
...Fuels ...46
F
H J
T
K L
M O
58 58 27 66 68 69 67 71 73 67 70 66 79
Vehicle Identification Numbers ...9 Warranty...Service and Warranty Information 83-84 Signal words ...13 Skag Replacement ...76 Ski Skags ...76 Spark Plugs ...55-56 Specifications ...80-81 Speed Regulation ...47 Starting a Cold Engine ...48 Starting a Warm Engine ...48 Starting the Engine... ... INDEX
Accessories ...79 Auto...
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