Owners Manual
Page 24
... motion, but always operate within safety limits and, on cold weather drive-away. Machine Maneuverability Control and maneuverability comes not only through the steering and skis, maximum control is a complex mechanism that rotates at high speeds. The clutch is achieved by your snowmobile has been parked for a passenger. Do Not Service Clutches Yourself All clutch service must be performed by shifting of time, especially overnight, always make sure...
... motion, but always operate within safety limits and, on cold weather drive-away. Machine Maneuverability Control and maneuverability comes not only through the steering and skis, maximum control is a complex mechanism that rotates at high speeds. The clutch is achieved by your snowmobile has been parked for a passenger. Do Not Service Clutches Yourself All clutch service must be performed by shifting of time, especially overnight, always make sure...
Owners Manual
Page 27
.... SAFETY Operator Safety Responsible Driving Every snowmobile handles differently, and even the most docile conditions may injure your back because of spinal compression. n Before allowing someone else use . n Be courteous to provide protection under various conditions. The seat and suspension of your snowmobile have an operator's certificate. Even seasoned drivers should spend some time getting the feel for this kind of oncoming vehicles...
.... SAFETY Operator Safety Responsible Driving Every snowmobile handles differently, and even the most docile conditions may injure your back because of spinal compression. n Before allowing someone else use . n Be courteous to provide protection under various conditions. The seat and suspension of your snowmobile have an operator's certificate. Even seasoned drivers should spend some time getting the feel for this kind of oncoming vehicles...
Owners Manual
Page 47
...also be seated at which the shock coil spring is set is called spring preload. The tension at the top of the ski shock, push the jounce bumper down as far as it will move up on the shock rod and test ride the machine. If the shock travel ...relation to use the full travel of travel of the shock. Shock Absorber Components 1. 2. 3. 4. 5. Retainer Shock Rod Jounce Bumper Body Threaded Spring Preload Adjuster Nut 1 2 3 4 5 45 See page155 to the IFS. THE PERFECT FIT Front Suspension Adjustments WARNING Always verify ski alignment before making adjustments to check alignment...
...also be seated at which the shock coil spring is set is called spring preload. The tension at the top of the ski shock, push the jounce bumper down as far as it will move up on the shock rod and test ride the machine. If the shock travel ...relation to use the full travel of travel of the shock. Shock Absorber Components 1. 2. 3. 4. 5. Retainer Shock Rod Jounce Bumper Body Threaded Spring Preload Adjuster Nut 1 2 3 4 5 45 See page155 to the IFS. THE PERFECT FIT Front Suspension Adjustments WARNING Always verify ski alignment before making adjustments to check alignment...
Owners Manual
Page 49
... to perform the work should be performed by a Polaris dealer. 47 The purpose of shock valving is not sufficient, changing the valving of your dealer for details. Use extreme caution when handling high-pressure service equipment. NOTE: Some models do not have shocks with thread adjustable spring preload. Changing Shock Valving If you want more adjustment: D Remove the existing spring and install the next highest rate spring, or D Change the shock valving on...
... to perform the work should be performed by a Polaris dealer. 47 The purpose of shock valving is not sufficient, changing the valving of your dealer for details. Use extreme caution when handling high-pressure service equipment. NOTE: Some models do not have shocks with thread adjustable spring preload. Changing Shock Valving If you want more adjustment: D Remove the existing spring and install the next highest rate spring, or D Change the shock valving on...
Owners Manual
Page 83
... some sideways vehicle movement, of applying a little more throttle than intended, or of bystanders. GETTING READY TO RIDE Start the Engine and Check n Transmission: Make sure the reverse is not engaged before you start the engine. n Lighting Check: Check the headlight (high and low beam), taillight, and brake light for proper operation. n Tether Switch: If your machine. n Mirror Adjustment: Adjust your mirrors so they...
... some sideways vehicle movement, of applying a little more throttle than intended, or of bystanders. GETTING READY TO RIDE Start the Engine and Check n Transmission: Make sure the reverse is not engaged before you start the engine. n Lighting Check: Check the headlight (high and low beam), taillight, and brake light for proper operation. n Tether Switch: If your machine. n Mirror Adjustment: Adjust your mirrors so they...
Owners Manual
Page 99
... throttle lever by compressing and releasing it 's necessary to start the engine, the throttle safety switch and engine stop switch may cause the safety switch to shut off the engine. If an emergency exists and it several times. If this occurs, return the machine to an authorized Polaris dealer for service. OPERATION Throttle Lever WARNING An improperly functioning throttle lever may cause erratic machine behavior and loss of control...
... throttle lever by compressing and releasing it 's necessary to start the engine, the throttle safety switch and engine stop switch may cause the safety switch to shut off the engine. If an emergency exists and it several times. If this occurs, return the machine to an authorized Polaris dealer for service. OPERATION Throttle Lever WARNING An improperly functioning throttle lever may cause erratic machine behavior and loss of control...
Owners Manual
Page 100
... long downhill stretches, pump the brakes. Riding the brakes may cause the brake system to page 96 for more information about the engine stop switch and throttle safety switch. SYSTEM Ignition Switch Brake Choke Engine Stop Switch Throttle Safety Switch WHAT IT DOES Interrupts ignition circuit Slows jack shaft Floods engine Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All Half throttle or less All All All Tether Switch (Option) Interrupts ignition circuit WARNING Excessive or repetitive...
... long downhill stretches, pump the brakes. Riding the brakes may cause the brake system to page 96 for more information about the engine stop switch and throttle safety switch. SYSTEM Ignition Switch Brake Choke Engine Stop Switch Throttle Safety Switch WHAT IT DOES Interrupts ignition circuit Slows jack shaft Floods engine Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All Half throttle or less All All All Tether Switch (Option) Interrupts ignition circuit WARNING Excessive or repetitive...
Owners Manual
Page 104
...) off . The light on the instrument panel flashes rapidly, then release the button. To set the reverse for more information. 102 Remove the key and cover the machine. See your ride, park the snowmobile on the left-hand control for higher elevations. This is running in memory until you're certain you is clear and apply throttle slowly until changed, whether the...
...) off . The light on the instrument panel flashes rapidly, then release the button. To set the reverse for more information. 102 Remove the key and cover the machine. See your ride, park the snowmobile on the left-hand control for higher elevations. This is running in memory until you're certain you is clear and apply throttle slowly until changed, whether the...
Owners Manual
Page 105
... damage to the engine and drive system, always remove the drive belt from a disabled snowmobile before attempting its use a rigid tow bar, attach the tow rope to the ski spindles (not the ski loops) to prevent damage to operate the brake and steering when necessary. WARNING DO NOT tow toboggans, sleds, saucers, or any possibility of contact between the vehicle track and a person...
... damage to the engine and drive system, always remove the drive belt from a disabled snowmobile before attempting its use a rigid tow bar, attach the tow rope to the ski spindles (not the ski loops) to prevent damage to operate the brake and steering when necessary. WARNING DO NOT tow toboggans, sleds, saucers, or any possibility of contact between the vehicle track and a person...
Owners Manual
Page 126
... 18-22 ft. Install the new spark plug, rotating clockwise. 1 4. MAINTENANCE General Maintenance CAUTION If spark plug color indicates overheating, the cause of this condition must be identified and corrected to prevent damage to your Owner's Manual Supplement). 6. Remove the spark plug cap. 2. Spark Plug Removal and Replacement WARNING Hot parts on the exhaust system or engine can cause burns and result in the tool kit. 1. Check spark plug gap (refer to the...
... 18-22 ft. Install the new spark plug, rotating clockwise. 1 4. MAINTENANCE General Maintenance CAUTION If spark plug color indicates overheating, the cause of this condition must be identified and corrected to prevent damage to your Owner's Manual Supplement). 6. Remove the spark plug cap. 2. Spark Plug Removal and Replacement WARNING Hot parts on the exhaust system or engine can cause burns and result in the tool kit. 1. Check spark plug gap (refer to the...
Owners Manual
Page 145
... sheave. Release parking brake if it to the outer edge of rotation by positioning the identification numbers so that you can read them . 2. Install the belt tensioner bolt and torque to tighten the sheaves. Close the clutch guard and reinstall the retaining knob or pin. Drop the drive belt over the drive clutch and pull back the slack. MAINTENANCE General Maintenance Standard Belt Installation...
... sheave. Release parking brake if it to the outer edge of rotation by positioning the identification numbers so that you can read them . 2. Install the belt tensioner bolt and torque to tighten the sheaves. Close the clutch guard and reinstall the retaining knob or pin. Drop the drive belt over the drive clutch and pull back the slack. MAINTENANCE General Maintenance Standard Belt Installation...
Owners Manual
Page 162
... easier starting after extended storage, add lubricant to the fuel in Master Repair Manual. Catch fuel in cool dry location. See your dealer. Reinstall plugs securely. See gasoline warnings on precision engine parts during storage. Clutch and Drive System Remove drive belt and store in a container or shop cloth. Engine and Carburetor Protection Proper preparation of more than 60 days,the engine must be fogged (Polaris PN 2870791...
... easier starting after extended storage, add lubricant to the fuel in Master Repair Manual. Catch fuel in cool dry location. See your dealer. Reinstall plugs securely. See gasoline warnings on precision engine parts during storage. Clutch and Drive System Remove drive belt and store in a container or shop cloth. Engine and Carburetor Protection Proper preparation of more than 60 days,the engine must be fogged (Polaris PN 2870791...
Owners Manual
Page 163
.... Replace worn or frayed electrical wire and connectors. Battery Always prepare and maintain the battery as outlined on remaining cylinders. 7. If you prefer to drain the fuel tank, use fuel after storage. 2. Remove the spark plug(s). 4. On twin cylinder models, the opposite piston will be up from connectors. Be sure wiring harness is tilted rearward. 3. Securely support the front of Polaris injector oil into the spark plug hole. 6. MAINTENANCE Extended Storage Engine...
.... Replace worn or frayed electrical wire and connectors. Battery Always prepare and maintain the battery as outlined on remaining cylinders. 7. If you prefer to drain the fuel tank, use fuel after storage. 2. Remove the spark plug(s). 4. On twin cylinder models, the opposite piston will be up from connectors. Be sure wiring harness is tilted rearward. 3. Securely support the front of Polaris injector oil into the spark plug hole. 6. MAINTENANCE Extended Storage Engine...
Owners Manual
Page 180
...-7100 B. Contact your snowmobile and its engine. 178 Serial number 5. Length of time and conditions of stolen machines. 2. Previous correspondence 4. WARRANTY Service And Warranty Information Polaris Anti-Theft System The Polaris anti-theft system (PATS) monitoring program is also familiar with a monthly updated list of registered snowmobiles in this manual. Polaris snowmobile owner reports theft. When contacting us about parts, service, or warranty, always provide the following...
...-7100 B. Contact your snowmobile and its engine. 178 Serial number 5. Length of time and conditions of stolen machines. 2. Previous correspondence 4. WARRANTY Service And Warranty Information Polaris Anti-Theft System The Polaris anti-theft system (PATS) monitoring program is also familiar with a monthly updated list of registered snowmobiles in this manual. Polaris snowmobile owner reports theft. When contacting us about parts, service, or warranty, always provide the following...
Owners Manual
Page 183
... THIS WARRANTY. When requesting warranty service you if inconsistent with your original selling dealer; Engine Oil 1. Damage resulting from the dealer is needed. however, you may not apply to you must take it to a Polaris dealer authorized to perform warranty service. Please work with controlling state law. Mixing oil brands or using non-recommended oil may not be covered by warranty. 181 This warranty gives you specific...
... THIS WARRANTY. When requesting warranty service you if inconsistent with your original selling dealer; Engine Oil 1. Damage resulting from the dealer is needed. however, you may not apply to you must take it to a Polaris dealer authorized to perform warranty service. Please work with controlling state law. Mixing oil brands or using non-recommended oil may not be covered by warranty. 181 This warranty gives you specific...
Owners Manual
Page 184
... miles or two (2) calendar years from date of the snowmobile. The free Second Year Engine Service Contract is honored by all eligible new and unused model year 2003 Polaris snowmobiles that were Snow Checked between 3/8/02 and 4/15/02. S Piston seizures, unless caused by improper fuel or oil. S Failures caused due to improper adjustments, including but not limited to accident, fire...
... miles or two (2) calendar years from date of the snowmobile. The free Second Year Engine Service Contract is honored by all eligible new and unused model year 2003 Polaris snowmobiles that were Snow Checked between 3/8/02 and 4/15/02. S Piston seizures, unless caused by improper fuel or oil. S Failures caused due to improper adjustments, including but not limited to accident, fire...
Owners Manual
Page 185
... the owner's manual. Wiring and other electrical components are excluded from coverage. WARRANTY Polaris Second Year Engine Service Contract Coverage S Failure due to the control module, sensors, solenoids, and pump. S Cooling system coverage is limited to , the drive belt, are excluded from coverage. 183 Carburetor jetting and adjustments are excluded from coverage. The fuel pump and choke are intake and exhaust manifolds excluding paint coverage. Gaskets are covered, as listed in the owner's manual or Polaris...
... the owner's manual. Wiring and other electrical components are excluded from coverage. WARRANTY Polaris Second Year Engine Service Contract Coverage S Failure due to the control module, sensors, solenoids, and pump. S Cooling system coverage is limited to , the drive belt, are excluded from coverage. 183 Carburetor jetting and adjustments are excluded from coverage. The fuel pump and choke are intake and exhaust manifolds excluding paint coverage. Gaskets are covered, as listed in the owner's manual or Polaris...
Owners Manual
Page 186
... Spring ...53 Adjustment, Steering ...154 Adjustment, Rear Suspension ...49 Adjustments, Carburetor ...128 Air Intake System ...121-122 Alignment, Ski ...155 Anti-theft System, ...178 Backrest ...70 Backrest Adjustment ...70 Battery ...163-165 Battery Connections ...164 Battery Fluid ...163 Battery Installation ...165 Battery Removal ...164 Bearing, Driveshaft ...117 Bearing, Jackshaft ...117 Before Starting the Engine Brakes ...76-77 Clear Operating Area ...81 Engine Stop Switch ...81 Lighting Check ...81 Owner's Manual ...76 Park Brake ...79 Steering...
... Spring ...53 Adjustment, Steering ...154 Adjustment, Rear Suspension ...49 Adjustments, Carburetor ...128 Air Intake System ...121-122 Alignment, Ski ...155 Anti-theft System, ...178 Backrest ...70 Backrest Adjustment ...70 Battery ...163-165 Battery Connections ...164 Battery Fluid ...163 Battery Installation ...165 Battery Removal ...164 Bearing, Driveshaft ...117 Bearing, Jackshaft ...117 Before Starting the Engine Brakes ...76-77 Clear Operating Area ...81 Engine Stop Switch ...81 Lighting Check ...81 Owner's Manual ...76 Park Brake ...79 Steering...
Owners Manual
Page 187
INDEX Engine Stop Switch ...81, 96 Engine Troubleshooting ...173-175 Exhaust System ...129 Exhaust System, Variable Exhaust . . 125 Extended Service Contract ...182-183 Features ...39-43 Features And Controls ...35-43 Filter, Air Intake ...121 Filter, Fuel ...127 Filter, Oil ...127 Flushing The Cooling System ...131 Front Shock Spring Preload Adjustment ...46 Front Suspension ...44 Front To Rear Coupling and the Front Rear Scissor Stop (FRSS) . 56 Fuel ...90-92 Fuel Filter ...127 Fuel Lines ...127 Fuel Reserve ...92 Fuel System Deicers...
INDEX Engine Stop Switch ...81, 96 Engine Troubleshooting ...173-175 Exhaust System ...129 Exhaust System, Variable Exhaust . . 125 Extended Service Contract ...182-183 Features ...39-43 Features And Controls ...35-43 Filter, Air Intake ...121 Filter, Fuel ...127 Filter, Oil ...127 Flushing The Cooling System ...131 Front Shock Spring Preload Adjustment ...46 Front Suspension ...44 Front To Rear Coupling and the Front Rear Scissor Stop (FRSS) . 56 Fuel ...90-92 Fuel Filter ...127 Fuel Lines ...127 Fuel Reserve ...92 Fuel System Deicers...
Owners Manual
Page 188
... Spark Plug, Overheating ...123 Spark Plug, Wet Fouled ...123 Spring Tension, Rear ...50-51 Springs, Coil ...56 Starting A Cold Engine ...84-85 Electric Start ...85 Starting A Warm Engine ...85 Starting Procedure, Emergency ...99 Steering Inspection and Adjustment ...154 Steering System ...154-157 Stop Switch ...96 Stopping Procedure ...98 Storage ...102, 159-162 Battery ...161 Bearings ...160 Cleaning ...159 Clutch And Drive System ...160 Controls And Linkage ...159 Electrical Connections ...161 Track And Suspension ...162 Supplies ...149 Surge Tank...
... Spark Plug, Overheating ...123 Spark Plug, Wet Fouled ...123 Spring Tension, Rear ...50-51 Springs, Coil ...56 Starting A Cold Engine ...84-85 Electric Start ...85 Starting A Warm Engine ...85 Starting Procedure, Emergency ...99 Steering Inspection and Adjustment ...154 Steering System ...154-157 Stop Switch ...96 Stopping Procedure ...98 Storage ...102, 159-162 Battery ...161 Bearings ...160 Cleaning ...159 Clutch And Drive System ...160 Controls And Linkage ...159 Electrical Connections ...161 Track And Suspension ...162 Supplies ...149 Surge Tank...