2003 Polaris Universal Snowmobile Problems and Repair Information
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Popular 2003 Polaris Universal Snowmobile Manual Pages
Owners Manual - Page 2
... or other reproductive harm, onto the snow on all of California to cause cancer and birth defects or other reproductive harm. PROPOSITION 65 WARNING
Snowmobile engines discharge fuel and exhaust, which they operate. Failure to follow all product labels. Read, understand, and follow the safety precautions could result in this...
Owners Manual - Page 5
..., personal watercraft, utility vehicles, and Victory motorcycles. We believe Polaris sets the standard of excellence for minor maintenance, but major repairs are registered trademarks of recreational products, including snowmobiles, all snowmobiles manufactured in this Owner's Manual for all of experience in the Polaris Service Manual and should be performed by a Factory Certified...
Owners Manual - Page 6
... role, and your dealer's role, in your Owner's Manual. Warranty ...178 - 183
This section contains specific warranty information.
4 Operation ...83 - 103
This section explains proper engine break-in, operation of your snowmobile's regular maintenance.
The Perfect Fit ...43 - 74
This section explains how to solving problems.
Section 9 -
Getting Ready to Ride ...75 - 81
This...
Owners Manual - Page 16
... the hood, and then restart the engine to stay clear of an engine can cause serious injury. SAFETY
Operator Safety
Stay Away From Moving Parts
WARNING
Never hold the snowmobile up or stand behind it while warming up the track. We recommend having your dealer perform track service and alignment procedures. Serious injuries may...
Owners Manual - Page 26
... location. Control becomes more than two people on the snowmobile are thoroughly inspected by your dealer at specific mileage intervals. Some Polaris snowmobiles are designed for two riders. More space is a well-engineered and well-constructed recreational vehicle. Driving 1-Up - Follow the recommended maintenance program outlined beginning on page 106 of these models indicates...
Owners Manual - Page 33
...with reverse kit. Steering control becomes difficult in reverse. Avoid turning at low 6 speeds. SHIFT PATTERN Make sure lever is :
VEHICLE CAPABLE OF EXCESSIVE REVERSE SPEED! Transmission may result...severe personal injury or death. For more information: See Operator's Safety and Maintenance Manual supplied with reverse. Always apply throttle slowly. On machines with reverse it is ...
Owners Manual - Page 34
... loss of control resulting in serious injury or death. If electric reverse:
S Machine stopped and engine at idle, push yellow button on the next page.
8 32 Let go of the decal ... sharp turns.
Setting will depend on dash indicates reverse operation.
The location of your Owner's Manual. The decals shown here are equipped with electronic reverse and will have this decal will remain ...
Owners Manual - Page 35
... terrain. If the manual is capable of braking ability. Reduce speed and use extreme caution when operating in position to turn or stop the engine. This vehicle is missing, contact ... to control the vehicle. Oil injection system: Use unmixed fuel only. Always wear an approved helmet, eye protection, and adequate clothing while operating this vehicle.
This vehicle is latched. Make...
Owners Manual - Page 39
Accessories are equipped with these features are illustrated on your Polaris dealer. 1. Handlebar Grip Warmer Switch 4. Electronic Reverse Button 6. Electronic Shock Control Button 7. Tether Switch
2 3 4 5
1
6
1
3
3
7
37 Controls for a list of Controls
NOTE: Some Polaris snowmobiles are available from your machine. Refer to your Owner's Manual Supplement for these features. ...
Owners Manual - Page 40
... Controls
NOTE: Some Polaris snowmobiles are illustrated on your machine. Reverse Indicator Light 2. Electronic Fuel Gauge 3. Electric Shock Absorber Gauge
1
3
4
38 FEATURES AND CONTROLS
Location of features on this page. Accessories are available from your Owner's Manual Supplement for these features. Temperature Light 4. Refer to your Polaris dealer.
2 1 3
1. Not all...
Owners Manual - Page 75
....
73 WARNING
Loss of non-Polaris traction products. THE PERFECT FIT
Accessories
CAUTION
Aggressive studding patterns may require grinding protruding stud bolts flush to the...your snowmobile. Track warranties are added to the track, wear strips must be installed in the tunnel to obtain proper vehicle control on machines ...the spec to the tunnel.
Proper balance of traction products on the tight ...
Owners Manual - Page 99
... switch may be used to shut off the engine. If the engine doesn't start the engine. When these switches are disconnected, the ignition key switch must return to the idle position quickly and completely. 4. Return the machine to an authorized Polaris dealer for service. Turn the ignition switch to operate the machine with the...
Owners Manual - Page 133
...air. 6. B 3. Run the engine at various RPMs for the correct part...remove the pressure cap when the engine is cold. Recovery System Models A If the coolant level becomes low in its ability to protect the engine, the system should be completely drained... the pressure cap with coolant to check the coolant when he performs the fall tune-up , in the recovery tank, bleed the system of antifreeze and...
Owners Manual - Page 148
...have a reverse kit installed, it may occur, which can result in loss of control can result in belt length, it 's especially important to chaincase or transmission.
146
With ... engine torque stop (1), periodically check torque stop clearance. Due to tolerances in serious personal injury or death.
MAINTENANCE
General Maintenance
Clutch Center Distance
See your Owner's Manual Specification...
Owners Manual - Page 163
... be up from connectors.
If you prefer to an approved fuel container using a siphon pump. Securely support the front of Polaris injector oil into the spark...two minutes and perform steps 3 to drain the fuel system. Do not re-use the following procedure: 1. MAINTENANCE
Extended Storage
Engine and Carburetor Protection
Using a fuel stabilizer and topping off the fuel tank eliminates the...
Owners Manual - Page 175
... YOUR DEALER. -Shift out of spec Engine mount broken or loose
Machine fails to ground. SEE YOUR DEALER. -Foreign object caught or Hi-fax melted to track clips due to lack of lubrication. -Machine may be frozen to move
Transmission in two-cycle engine repair, see your dealer if technical problems arise.
Track may be iced...
Owners Manual - Page 180
...and understand the service data and the Polaris warranty information contained in recovery of your snowmobile and its engine.
178 When contacting us about parts, service, or warranty, always provide ... parts, service or warranty. Contact your Owner's Manual to further monitor thefts. 3. Polaris warranty will be happy to aid owners of registered snowmobiles in this manual.
Serial ...
Owners Manual - Page 183
... because of Polaris engine oil. 2. This warranty gives you specific legal rights, and you use of state or federal law, all other rights which vary from state to and from the use any warranty issues. We recommend the use your dealer to resolve any Polaris Servicing Dealer to repair Polaris snowmobiles. When requesting warranty service you if inconsistent...
Owners Manual - Page 185
.... Gaskets are covered, as listed in the owner's manual or Polaris updates. S Normal wear parts, including but not limited to spark plugs, hoses, batteries, controls, and recoil ropes are covered. The fuel pump and choke are excluded from coverage. S Electrical components are covered. WARRANTY
Polaris Second Year Engine Service Contract
Coverage
S Failure due to the water...
Owners Manual - Page 186
INDEX
Accessories ...71-76 Adjustment, Backrest ...70 Adjustment, Front Suspension ...44-50 Adjustment, Handlebar ...... Removal ...164 Bearing, Driveshaft ...117 Bearing, Jackshaft ...117 Before Starting the Engine Brakes ...76-77 Clear Operating Area ...81 Engine Stop Switch ...81 Lighting Check ...81 Owner's Manual ...76 Park Brake ...79 Steering Inspection ...80 Tether Switch ...81 Throttle ......
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