Owners Manual
Page 5
... the actual vehicle and the information presented in this publication. Depictions and/or procedures in part, is based on the latest product information at the time of publication. Copyright 2004 Polaris Sales Inc. All information contained within , whether whole or in this publication is expressly prohibited. Due to constant improvements in U.S.A. 2005 Magnum 330 2X4/4X4 Owner's Manual P/N 9919487 2 Printed...
... the actual vehicle and the information presented in this publication. Depictions and/or procedures in part, is based on the latest product information at the time of publication. Copyright 2004 Polaris Sales Inc. All information contained within , whether whole or in this publication is expressly prohibited. Due to constant improvements in U.S.A. 2005 Magnum 330 2X4/4X4 Owner's Manual P/N 9919487 2 Printed...
Owners Manual
Page 15
... vehicle, that may increase the speed or power of accessories. S Never exceed the stated load capacity for your brakes after leaving water. Allow a greater distance for braking. Cargo must be properly distributed and securely attached. FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consumer Product Safety Commission at 1-800-638-2772, or call Polaris at sharp angles. If necessary, apply them lightly...
... vehicle, that may increase the speed or power of accessories. S Never exceed the stated load capacity for your brakes after leaving water. Allow a greater distance for braking. Cargo must be properly distributed and securely attached. FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consumer Product Safety Commission at 1-800-638-2772, or call Polaris at sharp angles. If necessary, apply them lightly...
Owners Manual
Page 44
... throttle settings during starting a cold engine. Choke FEATURES AND CONTROLS The choke assists in -line fuel filter should be replaced by your dealer after refueling. Fuel Valve The fuel valve (1) is located on the left side of 87=(R+ M/2) octane. Refer to the specifications section beginning on page 52 for tank capacity. NOTE: There's about a 7 to 10 mile (11.2 to 16 km) range on the side panel. Fuel Tank The fuel tank filler cap...
... throttle settings during starting a cold engine. Choke FEATURES AND CONTROLS The choke assists in -line fuel filter should be replaced by your dealer after refueling. Fuel Valve The fuel valve (1) is located on the left side of 87=(R+ M/2) octane. Refer to the specifications section beginning on page 52 for tank capacity. NOTE: There's about a 7 to 10 mile (11.2 to 16 km) range on the side panel. Fuel Tank The fuel tank filler cap...
Owners Manual
Page 45
... the high/park lock-out mechanism. If towing the vehicle is moving could cause transmission damage. Apply the auxiliary brake if shifting into neutral for extended periods of time. R CAUTION Shifting gears with the engine idling, move the lever to the desired gear. Whenever the ATV is located on the right side of HIGH or PARK, it's not necessary to apply the brake. FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector...
... the high/park lock-out mechanism. If towing the vehicle is moving could cause transmission damage. Apply the auxiliary brake if shifting into neutral for extended periods of time. R CAUTION Shifting gears with the engine idling, move the lever to the desired gear. Whenever the ATV is located on the right side of HIGH or PARK, it's not necessary to apply the brake. FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector...
Owners Manual
Page 49
... operated at idle and high electrical load (lights, cooling fan, accessories) is located in between gears. A low battery warning may also occur under normal operation if the machine is at an RPM too low to protect the electrical system. NOTE: 46 FEATURES AND CONTROLS Rider Information Center Instrument Cluster (Magnum 330) The rider information center is applied. All segments of the instrument cluster. 3 1. Low Battery and Over Voltage - Driving at start-up for...
... operated at idle and high electrical load (lights, cooling fan, accessories) is located in between gears. A low battery warning may also occur under normal operation if the machine is at an RPM too low to protect the electrical system. NOTE: 46 FEATURES AND CONTROLS Rider Information Center Instrument Cluster (Magnum 330) The rider information center is applied. All segments of the instrument cluster. 3 1. Low Battery and Over Voltage - Driving at start-up for...
Owners Manual
Page 51
... be used. FEATURES AND CONTROLS Rider Information Center Instrument Cluster (Magnum 330) Mode 4 - When the counter reaches 0, the wrench icon will increase by one hour each time the vehicle is started as a reminder that the periodic maintenance is pressed. The setting will flash quickly for routine maintenance. NOTE: If you wish to turn it off . Programmable Service Interval The purpose of actual engine operation are...
... be used. FEATURES AND CONTROLS Rider Information Center Instrument Cluster (Magnum 330) Mode 4 - When the counter reaches 0, the wrench icon will increase by one hour each time the vehicle is started as a reminder that the periodic maintenance is pressed. The setting will flash quickly for routine maintenance. NOTE: If you wish to turn it off . Programmable Service Interval The purpose of actual engine operation are...
Owners Manual
Page 52
Instrument Cluster (Magnum 330) Rider Information Center FEATURES AND CONTROLS Diagnostic Mode The diagnostic mode is for all major repairs. To enter the diagnostics mode: 1. This information is the tachometer for setting idle speed. Use the mode/reverse override button to neutral. 3. NOTE: Any movement of the tires will remain lit. Please return your ATV to the software version installed in the diagnostic...
Instrument Cluster (Magnum 330) Rider Information Center FEATURES AND CONTROLS Diagnostic Mode The diagnostic mode is for all major repairs. To enter the diagnostics mode: 1. This information is the tachometer for setting idle speed. Use the mode/reverse override button to neutral. 3. NOTE: Any movement of the tires will remain lit. Please return your ATV to the software version installed in the diagnostic...
Owners Manual
Page 53
... two full tanks of a new engine will damage close-fitted engine parts. Never substitute or mix oil brands. 1. Drive slowly at sustained idle. 5. Careful treatment of gasoline. Do not operate at full throttle or high speeds for your part is defined as following procedures carefully. We recommend the use . See page 41. 2. Perform regular checks on fluid levels, controls and areas...
... two full tanks of a new engine will damage close-fitted engine parts. Never substitute or mix oil brands. 1. Drive slowly at sustained idle. 5. Careful treatment of gasoline. Do not operate at full throttle or high speeds for your part is defined as following procedures carefully. We recommend the use . See page 41. 2. Perform regular checks on fluid levels, controls and areas...
Owners Manual
Page 59
When operating over rough or hilly terrain, reduce speed and cargo to carry or tow a certain amount of load. OPERATION Driving Safely Hauling Cargo 1/3 2/3 Your ATV has been designed to maintain stable driving conditions. Cargo weight should be evenly distributed (1/3 on the front and 2/3 on the warning labels, and never exceed the specified weights. Belt Life Use low forward gear when hauling or towing heavy cargo to extend belt life. 56 Always read and understand the load distribution warnings listed on the rear) and mounted as low as possible.
When operating over rough or hilly terrain, reduce speed and cargo to carry or tow a certain amount of load. OPERATION Driving Safely Hauling Cargo 1/3 2/3 Your ATV has been designed to maintain stable driving conditions. Cargo weight should be evenly distributed (1/3 on the front and 2/3 on the warning labels, and never exceed the specified weights. Belt Life Use low forward gear when hauling or towing heavy cargo to extend belt life. 56 Always read and understand the load distribution warnings listed on the rear) and mounted as low as possible.
Owners Manual
Page 60
... the hitch point designated for your vehicle. When handling off-centered loads that cannot be centered, securely fasten the load and operate with loads that may be 1/3 on the front rack and 2/3 on the rear rack. Carrying loads high on a level grass surface. S SECURE ALL LOADS BEFORE OPERATING. Driving Safely Hauling Cargo OPERATION WARNING S REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING...
... the hitch point designated for your vehicle. When handling off-centered loads that cannot be centered, securely fasten the load and operate with loads that may be 1/3 on the front rack and 2/3 on the rear rack. Carrying loads high on a level grass surface. S SECURE ALL LOADS BEFORE OPERATING. Driving Safely Hauling Cargo OPERATION WARNING S REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING...
Owners Manual
Page 73
... and prior to severe use. pressure test system yearly Perform a break-in oil change at tank cap, lines, fuel valve, filter, pump, carburetor; clean external surfaces Inspect for proper sealing/air leaks Inspect; replace as needed Inspect J Throttle Cable/ E ETC Switch J Choke cable E E Carburetor air intake ducts/ flange Drive belt Cooling system (if applicable) " Engine oil change E E E E " Oil filter change Inspect; MAINTENANCE AND LUBRICATION Periodic Maintenance Chart Item (whichever comes first) Hours Calendar Miles (Km) 50 H 50 H 50 H 50...
... and prior to severe use. pressure test system yearly Perform a break-in oil change at tank cap, lines, fuel valve, filter, pump, carburetor; clean external surfaces Inspect for proper sealing/air leaks Inspect; replace as needed Inspect J Throttle Cable/ E ETC Switch J Choke cable E E Carburetor air intake ducts/ flange Drive belt Cooling system (if applicable) " Engine oil change E E E E " Oil filter change Inspect; MAINTENANCE AND LUBRICATION Periodic Maintenance Chart Item (whichever comes first) Hours Calendar Miles (Km) 50 H 50 H 50 H 50...
Owners Manual
Page 74
... wheel J Brake fluid Spark arrestor E Idle speed J Toe adjustment Headlight aim " Perform these services. 71 replace worn parts Inspect; E Emission Control System Service (California) J Have an authorized Polaris dealer perform these procedures more often for wear, routing, security; Inspect; clean; apply dielectric grease to connectors subjected to severe use. Periodic Maintenance Chart Item MAINTENANCE AND LUBRICATION (whichever comes first) Hours Calendar Miles (Km) 100 H 12 M 1000 (1600) Maintenance...
... wheel J Brake fluid Spark arrestor E Idle speed J Toe adjustment Headlight aim " Perform these services. 71 replace worn parts Inspect; E Emission Control System Service (California) J Have an authorized Polaris dealer perform these procedures more often for wear, routing, security; Inspect; clean; apply dielectric grease to connectors subjected to severe use. Periodic Maintenance Chart Item MAINTENANCE AND LUBRICATION (whichever comes first) Hours Calendar Miles (Km) 100 H 12 M 1000 (1600) Maintenance...
Owners Manual
Page 99
... power for conditions in PARK and lock the parking brake. 1 3. Optional jets, available from zero to allow more information about jetting the ATV for each 1000-foot (304.8 m) increase in elevation. Place the transmission in your area. If the engine idle speed is reached. Although this power cannot be regained, adjustments to the carburetor and drive system can cause poor performance, overheating or engine damage. Turning...
... power for conditions in PARK and lock the parking brake. 1 3. Optional jets, available from zero to allow more information about jetting the ATV for each 1000-foot (304.8 m) increase in elevation. Place the transmission in your area. If the engine idle speed is reached. Although this power cannot be regained, adjustments to the carburetor and drive system can cause poor performance, overheating or engine damage. Turning...
Owners Manual
Page 106
... used, exercise extreme care to avoid water damage to the wheel bearings, transmission seals, body panels, brakes and warning labels. If a high pressure system is with any water that may have entered the engine or exhaust system. With a few precautions, your ATV clean will damage plastic surfaces. Polaris does not recommend the use of Polaris products. See your a Polaris dealer for washing the ATV. NOTE...
... used, exercise extreme care to avoid water damage to the wheel bearings, transmission seals, body panels, brakes and warning labels. If a high pressure system is with any water that may have entered the engine or exhaust system. With a few precautions, your ATV clean will damage plastic surfaces. Polaris does not recommend the use of Polaris products. See your a Polaris dealer for washing the ATV. NOTE...
Owners Manual
Page 112
2005 Magnum 330 2X4 Body Style Gross Vehicle Weight Fuel Capacity Engine Oil Capacity Transmission Oil Rear Gearcase Oil Front Rack Rear Rack Tongue Weight Tow Capacity Turn Radius Ground Clearance Length Width Height Seat Height Dry Weight Wheel Base Engine Model Number / Type Lubrication Bore x Stroke Displacement Compression Ratio Engine Cooling Alternator Output (watts) Carburetion Main Jet Pilot Jet Needle Jet Pilot Air Jet Jet Needle Ignition Timing Spark Plug Type / Gap SPECIFICATIONS Capacities Gen IV 1060 lbs. (481 kg) 3.2 gal. (12.1 l) 1.9 qts. (1.8 l) 13.5 oz. (400 ml) 10 oz. (300...
2005 Magnum 330 2X4 Body Style Gross Vehicle Weight Fuel Capacity Engine Oil Capacity Transmission Oil Rear Gearcase Oil Front Rack Rear Rack Tongue Weight Tow Capacity Turn Radius Ground Clearance Length Width Height Seat Height Dry Weight Wheel Base Engine Model Number / Type Lubrication Bore x Stroke Displacement Compression Ratio Engine Cooling Alternator Output (watts) Carburetion Main Jet Pilot Jet Needle Jet Pilot Air Jet Jet Needle Ignition Timing Spark Plug Type / Gap SPECIFICATIONS Capacities Gen IV 1060 lbs. (481 kg) 3.2 gal. (12.1 l) 1.9 qts. (1.8 l) 13.5 oz. (400 ml) 10 oz. (300...
Owners Manual
Page 113
SPECIFICATIONS Drive System Type Shift Type Front Drive (ratio) Front Tires Rear Tires 2005 Magnum 330 2X4 Drive System PVT Side Lever 3.1/1 24 x 8-12 (4 psi) 24 x 11-12 (3 psi) Suspension and Brakes Front Suspension: Mac Strut 6.7 in. (17 cm) travel Rear Suspension: Progressive Rate 7.1 in. (18 cm) travel Swing Arm Shock Adjustment CAM Front Brake Single-Control Hydraulic Disc Rear Brake Single-Control Hydraulic Disc Auxiliary Brake Hydraulic Disc Park Brake Hydraulic Lock, All Wheel Headlight Taillight Brake Light Battery DC Plug-In (Rear) Electric Start High Beam Indicator High...
SPECIFICATIONS Drive System Type Shift Type Front Drive (ratio) Front Tires Rear Tires 2005 Magnum 330 2X4 Drive System PVT Side Lever 3.1/1 24 x 8-12 (4 psi) 24 x 11-12 (3 psi) Suspension and Brakes Front Suspension: Mac Strut 6.7 in. (17 cm) travel Rear Suspension: Progressive Rate 7.1 in. (18 cm) travel Swing Arm Shock Adjustment CAM Front Brake Single-Control Hydraulic Disc Rear Brake Single-Control Hydraulic Disc Auxiliary Brake Hydraulic Disc Park Brake Hydraulic Lock, All Wheel Headlight Taillight Brake Light Battery DC Plug-In (Rear) Electric Start High Beam Indicator High...
Owners Manual
Page 115
SPECIFICATIONS 2005 Magnum 330 4X4 Capacities Body Style Gen IV Gross Vehicle Weight 1100 lbs. (499 kg) Fuel Capacity 3.25 gal. (12.3 l) Engine Oil Capacity 1.9 qts. (1.8 l) Transmission Oil 13.5 oz. (400 ml) Front Gearcase Oil (Centralized Hilliard) 5 oz. (148 ml) Rear Gearcase Oil 10 oz. (300 ml) Front Rack 90 lbs. (40.8 kg) Rear Rack 180 lbs. (81.6 kg) Tongue Weight 100 lbs. (45.4 kg)(Rear rack weight and tongue weight not to exceed 180 lbs.) Tow Capacity 1000...
SPECIFICATIONS 2005 Magnum 330 4X4 Capacities Body Style Gen IV Gross Vehicle Weight 1100 lbs. (499 kg) Fuel Capacity 3.25 gal. (12.3 l) Engine Oil Capacity 1.9 qts. (1.8 l) Transmission Oil 13.5 oz. (400 ml) Front Gearcase Oil (Centralized Hilliard) 5 oz. (148 ml) Rear Gearcase Oil 10 oz. (300 ml) Front Rack 90 lbs. (40.8 kg) Rear Rack 180 lbs. (81.6 kg) Tongue Weight 100 lbs. (45.4 kg)(Rear rack weight and tongue weight not to exceed 180 lbs.) Tow Capacity 1000...
Owners Manual
Page 118
... ground speed (at a higher speed or use of the ATV to PARK. bursts, 5 to engage clutch. Use the throttle quickly and effectively for fouled plugs or foreign material in gas tank, fuel lines, or carburetor. Shift the transmission to low range, and carefully use low range or dismount the ATV (after first applying the park brake) and perform the K-turn as required. Belt slippage from water Shift the transmission to...
... ground speed (at a higher speed or use of the ATV to PARK. bursts, 5 to engage clutch. Use the throttle quickly and effectively for fouled plugs or foreign material in gas tank, fuel lines, or carburetor. Shift the transmission to low range, and carefully use low range or dismount the ATV (after first applying the park brake) and perform the K-turn as required. Belt slippage from water Shift the transmission to...
Owners Manual
Page 124
... the procedure set out above, your vehicle to country. Dealers may also be denied. How to Safety Recalls. If You Move: If you purchase a Polaris product from any kind. (Vehicles registered to Government officials or military personnel on assignment outside the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be authorized to continue your move...
... the procedure set out above, your vehicle to country. Dealers may also be denied. How to Safety Recalls. If You Move: If you purchase a Polaris product from any kind. (Vehicles registered to Government officials or military personnel on assignment outside the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be authorized to continue your move...
Owners Manual
Page 126
... Panel Removal ...98 Sidehilling ...60 Spark Arrestor ...67, 84 Spark Plugs ...82 SPECIFICATIONS ...109-114 Starting a Cold Engine ...52 Starting a Warm Engine ...53 Starting the Engine ...52-53 Steering Assembly ...94 Stop Switch ...35 Storage Tips ...104-105 M Main Switch ...35 MAINTENANCE AND LUBRICATION ...68-107 Maintenance Record ...73 Making Turns ...55 Master Cylinder ...37 N Noise Emission Control System ...67 O Odometer ...47 Oil Change ...75-76 Oil Check ...75 OPERATION ...50-66 Operator Safety ...8-27 Override Switch...
... Panel Removal ...98 Sidehilling ...60 Spark Arrestor ...67, 84 Spark Plugs ...82 SPECIFICATIONS ...109-114 Starting a Cold Engine ...52 Starting a Warm Engine ...53 Starting the Engine ...52-53 Steering Assembly ...94 Stop Switch ...35 Storage Tips ...104-105 M Main Switch ...35 MAINTENANCE AND LUBRICATION ...68-107 Maintenance Record ...73 Making Turns ...55 Master Cylinder ...37 N Noise Emission Control System ...67 O Odometer ...47 Oil Change ...75-76 Oil Check ...75 OPERATION ...50-66 Operator Safety ...8-27 Override Switch...