Owners Manual
Page 5
Copyright 2004 Polaris Sales Inc. All information contained within , whether whole or in U.S.A. 2005 Sportsman 700 EFI Owner's Manual P/N 9919426 2 No liability can be accepted for reference use only. Printed in part, is based on the latest product information at the time of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication...
Copyright 2004 Polaris Sales Inc. All information contained within , whether whole or in U.S.A. 2005 Sportsman 700 EFI Owner's Manual P/N 9919426 2 No liability can be accepted for reference use only. Printed in part, is based on the latest product information at the time of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication...
Owners Manual
Page 18
... increase the speed or power of the vehicle, or make any modifications have reduced stopping ability. Test the brakes after leaving water. If necessary, apply them lightly several times to allow friction to ) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of our customers and for obstacles or people behind the ATV before operating in this manual for braking.
... increase the speed or power of the vehicle, or make any modifications have reduced stopping ability. Test the brakes after leaving water. If necessary, apply them lightly several times to allow friction to ) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of our customers and for obstacles or people behind the ATV before operating in this manual for braking.
Owners Manual
Page 40
... applying the auxiliary brake. Brake Fluid Level Check the brake fluid level frequently for added safety. Fuel Tank The fuel tank filler cap (1) is operated by your dealer after every 200 hours of control and serious injury or death. If the rear wheels slide while using the auxiliary brake, reduce brake pedal pressure to the main brake system if the main system becomes inoperative. Auxiliary Brake FEATURES AND CONTROLS WARNING Aggressively applying...
... applying the auxiliary brake. Brake Fluid Level Check the brake fluid level frequently for added safety. Fuel Tank The fuel tank filler cap (1) is operated by your dealer after every 200 hours of control and serious injury or death. If the rear wheels slide while using the auxiliary brake, reduce brake pedal pressure to the main brake system if the main system becomes inoperative. Auxiliary Brake FEATURES AND CONTROLS WARNING Aggressively applying...
Owners Manual
Page 41
... transmission damage. H: High Gear L: Low Gear N: Neutral R: Reverse P: Park To shift into HIGH or PARK. Belt Life To extend belt life, use low forward gear in park and lock the parking brake. To change gears, stop the vehicle, and with the engine speed above idle or while the vehicle is left unattended, always place the transmission in heavy pulling situations and when operating at less than seven miles per hour for extended periods of the vehicle...
... transmission damage. H: High Gear L: Low Gear N: Neutral R: Reverse P: Park To shift into HIGH or PARK. Belt Life To extend belt life, use low forward gear in park and lock the parking brake. To change gears, stop the vehicle, and with the engine speed above idle or while the vehicle is left unattended, always place the transmission in heavy pulling situations and when operating at less than seven miles per hour for extended periods of the vehicle...
Owners Manual
Page 42
... time the rear wheels lose traction. There is below 3100. If the rear wheels are spinning, release the throttle before getting into conditions where front wheel drive may cause severe drive shaft and gearcase damage. When the switch is on, the ATV is in AWD and the AWD indicator light in reverse if the AWD switch is activated by the AWD switch (1) on 1 the right handlebar. All Wheel Drive (AWD) System FEATURES AND CONTROLS Polaris 4-wheel drive...
... time the rear wheels lose traction. There is below 3100. If the rear wheels are spinning, release the throttle before getting into conditions where front wheel drive may cause severe drive shaft and gearcase damage. When the switch is on, the ATV is in AWD and the AWD indicator light in reverse if the AWD switch is activated by the AWD switch (1) on 1 the right handlebar. All Wheel Drive (AWD) System FEATURES AND CONTROLS Polaris 4-wheel drive...
Owners Manual
Page 44
... to keep the battery charged. Refuel immediately. 8. Instrument Cluster FEATURES AND CONTROLS Rider Information Center The rider information center is located in : 3 4 5 6 H = High Range 7 L = Low Range 8 N = Neutral R = Reverse 2 P = Park 2. Low Battery and Over Voltage - Driving at idle and high electrical load (lights, cooling fan, accessories) is activated. When the last segment clears, a low fuel warning is applied. Serious engine damage could result. 9. Mode Indicator 41 Check Engine Warning Indicator - AWD Indicator - This indicator...
... to keep the battery charged. Refuel immediately. 8. Instrument Cluster FEATURES AND CONTROLS Rider Information Center The rider information center is located in : 3 4 5 6 H = High Range 7 L = Low Range 8 N = Neutral R = Reverse 2 P = Park 2. Low Battery and Over Voltage - Driving at idle and high electrical load (lights, cooling fan, accessories) is activated. When the last segment clears, a low fuel warning is applied. Serious engine damage could result. 9. Mode Indicator 41 Check Engine Warning Indicator - AWD Indicator - This indicator...
Owners Manual
Page 46
... to toggle through the AWD coil (only on . Turn the key switch off and on models with switchable AWD). Screen 4: Gear circuit diagnostic This screen displays the resistance value (in the diagnostic mode, the wrench icon will also take the machine out of the gauge. 43 As long as the display is activated. Instrument Cluster FEATURES AND CONTROLS Rider Information Center Diagnostic Mode The diagnostic...
... to toggle through the AWD coil (only on . Turn the key switch off and on models with switchable AWD). Screen 4: Gear circuit diagnostic This screen displays the resistance value (in the diagnostic mode, the wrench icon will also take the machine out of the gauge. 43 As long as the display is activated. Instrument Cluster FEATURES AND CONTROLS Rider Information Center Diagnostic Mode The diagnostic...
Owners Manual
Page 48
..., then leave the switch on. Please see your Polaris dealer for informational purposes only. The number "61" and the word "END" will display, one at a time, in PARK, turn the key switch to Ground END 45 To download blink codes (failure codes) from the EFI module: 1. Place the transmission in the alphanumeric display. Instrument Cluster FEATURES AND CONTROLS Rider Information Center Special EFI Diagnostic Mode The EFI diagnostic mode is...
..., then leave the switch on. Please see your Polaris dealer for informational purposes only. The number "61" and the word "END" will display, one at a time, in PARK, turn the key switch to Ground END 45 To download blink codes (failure codes) from the EFI module: 1. Place the transmission in the alphanumeric display. Instrument Cluster FEATURES AND CONTROLS Rider Information Center Special EFI Diagnostic Mode The EFI diagnostic mode is...
Owners Manual
Page 50
... oil may cause serious engine damage. See page 71. Pull only light loads. 7. Fill the fuel tank with vehicle operation and handling. 4. Check the engine oil level on the daily pre-ride inspection checklist. During the break-in period, change both the oil and the filter at sustained idle....Perform regular checks on fluid levels, controls and areas outlined on the dipstick. Do not operate at first. See page 48. 6. See page 37. 2. Drive slowly at full throttle or high speeds for extended periods during the first three hours of Polaris Premium 4 synthetic Oil...
... oil may cause serious engine damage. See page 71. Pull only light loads. 7. Fill the fuel tank with vehicle operation and handling. 4. Check the engine oil level on the daily pre-ride inspection checklist. During the break-in period, change both the oil and the filter at sustained idle....Perform regular checks on fluid levels, controls and areas outlined on the dipstick. Do not operate at first. See page 48. 6. See page 37. 2. Drive slowly at full throttle or high speeds for extended periods during the first three hours of Polaris Premium 4 synthetic Oil...
Owners Manual
Page 53
... load distribution warning labels on the vehicle, and never exceed the weight capacities outlined in the specifications section of load. Belt Life Use low forward gear when hauling or towing heavy cargo to carry or tow a certain amount of the owner's manual and on the rear rack) and mounted as low as possible. OPERATION Hauling Cargo 1/3 2/3 Your ATV has been designed to extend belt life. 50...
... load distribution warning labels on the vehicle, and never exceed the weight capacities outlined in the specifications section of load. Belt Life Use low forward gear when hauling or towing heavy cargo to carry or tow a certain amount of the owner's manual and on the rear rack) and mounted as low as possible. OPERATION Hauling Cargo 1/3 2/3 Your ATV has been designed to extend belt life. 50...
Owners Manual
Page 54
... maintain stable driving conditions. Stability and maneuverability may be 1/3 on the front rack and 2/3 on the rear rack. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with extra caution. SECURE ALL LOADS BEFORE OPERATING. When handling off-centered loads that extend over rough or hilly terrain, reduce speed and cargo to the hitch point designated for your vehicle. Always...
... maintain stable driving conditions. Stability and maneuverability may be 1/3 on the front rack and 2/3 on the rear rack. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with extra caution. SECURE ALL LOADS BEFORE OPERATING. When handling off-centered loads that extend over rough or hilly terrain, reduce speed and cargo to the hitch point designated for your vehicle. Always...
Owners Manual
Page 69
... bowl J Throttle Cable/ E ETC Switch J Choke cable E E Carburetor air intake ducts/ flange Drive belt Cooling system (if applicable) " Engine oil change E E E E " Oil filter change yearly Inspect; adjust; clean external surfaces Inspect for leaks at one month Replace with oil change at tank cap, lines, fuel valve, filter, pump, carburetor; replace as needed Lubricate all fittings, pivots, cables, etc. E Emission Control System Service (California) J Have an authorized Polaris dealer perform these procedures more often for proper sealing/air leaks Inspect; replace if...
... bowl J Throttle Cable/ E ETC Switch J Choke cable E E Carburetor air intake ducts/ flange Drive belt Cooling system (if applicable) " Engine oil change E E E E " Oil filter change yearly Inspect; adjust; clean external surfaces Inspect for leaks at one month Replace with oil change at tank cap, lines, fuel valve, filter, pump, carburetor; replace as needed Lubricate all fittings, pivots, cables, etc. E Emission Control System Service (California) J Have an authorized Polaris dealer perform these procedures more often for proper sealing/air leaks Inspect; replace if...
Owners Manual
Page 70
...) E Idle speed J Toe adjustment Headlight aim " Perform these services. 67 Replace every 2 years, more often for leaks around lines. replace worn parts Inspect; apply dielectric grease to connectors subjected to severe use. E Emission Control System Service (California) J Have an authorized Polaris dealer perform these procedures more often under extreme conditions. replace as needed Change every two years Check for vehicles subjected to water, mud, etc. Periodic Maintenance Chart Item MAINTENANCE...
...) E Idle speed J Toe adjustment Headlight aim " Perform these services. 67 Replace every 2 years, more often for leaks around lines. replace worn parts Inspect; apply dielectric grease to connectors subjected to severe use. E Emission Control System Service (California) J Have an authorized Polaris dealer perform these procedures more often under extreme conditions. replace as needed Change every two years Check for vehicles subjected to water, mud, etc. Periodic Maintenance Chart Item MAINTENANCE...
Owners Manual
Page 90
Lights MAINTENANCE AND LUBRICATION Headlight Housing Replacement 1. Lift the pod slightly while depressing the tabs at the rear of the pod. 9. Unplug the headlamp from the locking tabs. 8. Lift the adjusting knob up to remove it from the headlight mounting tabs. 6. Use a small screwdriver to release it from the wiring harness. 5. Carefully pull the assembly up to remove the o-rings from the locking tabs. 7. Adjust the...
Lights MAINTENANCE AND LUBRICATION Headlight Housing Replacement 1. Lift the pod slightly while depressing the tabs at the rear of the pod. 9. Unplug the headlamp from the locking tabs. 8. Lift the adjusting knob up to remove it from the headlight mounting tabs. 6. Use a small screwdriver to release it from the wiring harness. 5. Carefully pull the assembly up to remove the o-rings from the locking tabs. 7. Adjust the...
Owners Manual
Page 100
.... Do not allow the vehicle to run for a while to prevent water spots. Washing the ATV The best and safest way to avoid damaging wheel bearings, radiator, transmission seals, body panels, brakes and warning labels. Waxing the ATV Your ATV can scratch the body finish. 97 Avoid the use of various components. MAINTENANCE AND LUBRICATION Cleaning and Storage See page 107 for free replacement.
.... Do not allow the vehicle to run for a while to prevent water spots. Washing the ATV The best and safest way to avoid damaging wheel bearings, radiator, transmission seals, body panels, brakes and warning labels. Waxing the ATV Your ATV can scratch the body finish. 97 Avoid the use of various components. MAINTENANCE AND LUBRICATION Cleaning and Storage See page 107 for free replacement.
Owners Manual
Page 106
... idle to prevent belt burning. Clutch malfunction Poor engine performance Contact your dealer for damage if repeated leaking occurs. During this procedure, the throttle should be held at the full position for inspection of clutch components. TROUBLESHOOTING Drive Belt and Cover Problems Possible Cause Driving the ATV onto a pickup or tall trailer in high range Starting out going up of Warm the engine at low RPM/low ground speed...
... idle to prevent belt burning. Clutch malfunction Poor engine performance Contact your dealer for damage if repeated leaking occurs. During this procedure, the throttle should be held at the full position for inspection of clutch components. TROUBLESHOOTING Drive Belt and Cover Problems Possible Cause Driving the ATV onto a pickup or tall trailer in high range Starting out going up of Warm the engine at low RPM/low ground speed...
Owners Manual
Page 111
SPECIFICATIONS SPORTSMAN 700 EFI Gross Vehicle Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Front Rack/Storage Box Capacity Rear Rack Capacity Hitch Tongue Capacity Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Ignition Timing Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension 1240 lbs. (563 kg) 4.13 gal. (15.6 l) 2 qts. (1.9 ...
SPECIFICATIONS SPORTSMAN 700 EFI Gross Vehicle Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Front Rack/Storage Box Capacity Rear Rack Capacity Hitch Tongue Capacity Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Ignition Timing Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension 1240 lbs. (563 kg) 4.13 gal. (15.6 l) 2 qts. (1.9 ...
Owners Manual
Page 112
Low Gear Reduction - Rear Front Brake Rear Brake Parking Brake Headlight Taillights Brake Light Instrument Cluster Side Lever (H/L/N/R/P) 7.49:1 5.11:1 2.70:1 3.82:1 3.10:1 Polaris PXT 26 x 8 - 12 (5 psi) Polaris PXT 26 x 11 - 12 (5 psi) Single-Control Hydraulic Disc Single-Control Hydraulic Disc Hydraulic lock, all wheel 1 - Front: Drive Ratio - Single Beam on Grill (27 watt) 8.26 watts 26.9 watts LCD Clutching Chart Altitude Shift Weight 20-56 PN 5631215 20-54 PN 5631214 Drive Clutch Spring Blue...
Low Gear Reduction - Rear Front Brake Rear Brake Parking Brake Headlight Taillights Brake Light Instrument Cluster Side Lever (H/L/N/R/P) 7.49:1 5.11:1 2.70:1 3.82:1 3.10:1 Polaris PXT 26 x 8 - 12 (5 psi) Polaris PXT 26 x 11 - 12 (5 psi) Single-Control Hydraulic Disc Single-Control Hydraulic Disc Hydraulic lock, all wheel 1 - Front: Drive Ratio - Single Beam on Grill (27 watt) 8.26 watts 26.9 watts LCD Clutching Chart Altitude Shift Weight 20-56 PN 5631215 20-54 PN 5631214 Drive Clutch Spring Blue...
Owners Manual
Page 116
...vehicle was purchased, Warranty or Service Bulletin repairs may not give authorization for export from Polaris Industries in your new country. 113 If you move to Polaris Industries in order to register your vehicle in order to continue your vehicle to perform the warranty repair. This policy does not apply to vehicles registered to Get Service In the Country where your vehicle...be authorized to an authorized Polaris dealer. Exported Vehicles WARRANTY EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD ...
...vehicle was purchased, Warranty or Service Bulletin repairs may not give authorization for export from Polaris Industries in your new country. 113 If you move to Polaris Industries in order to register your vehicle in order to continue your vehicle to perform the warranty repair. This policy does not apply to vehicles registered to Get Service In the Country where your vehicle...be authorized to an authorized Polaris dealer. Exported Vehicles WARRANTY EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD ...
Owners Manual
Page 118
... Air Filter Service ...84 All Wheel Drive ...39 Automatic Transmission ...38 Auxiliary Brake ...79 AWD ...39 E Engine Cooling System ...Engine Stop Switch ...Equipment Modifications ...Exhaust Emission Control System . 76 32 15 63 F FEATURES ...32-45 Filter Systems ...84 Footwell Removal ...81 Front Gearcase Oil ...74 Front Wheel Hub Tightening ...83 Fuel Filter ...37 Fuel Safety ...46 Fuel Tank ...37 B Battery ...94-96 Battery Charging ...95-96 Battery Installation ...94 Battery Removal ...94 Battery Storage ...95 Belt Life ...38 Brake Fluid ...35, 37 Brake Lever...
... Air Filter Service ...84 All Wheel Drive ...39 Automatic Transmission ...38 Auxiliary Brake ...79 AWD ...39 E Engine Cooling System ...Engine Stop Switch ...Equipment Modifications ...Exhaust Emission Control System . 76 32 15 63 F FEATURES ...32-45 Filter Systems ...84 Footwell Removal ...81 Front Gearcase Oil ...74 Front Wheel Hub Tightening ...83 Fuel Filter ...37 Fuel Safety ...46 Fuel Tank ...37 B Battery ...94-96 Battery Charging ...95-96 Battery Installation ...94 Battery Removal ...94 Battery Storage ...95 Belt Life ...38 Brake Fluid ...35, 37 Brake Lever...