2005 Polaris Sportsman 700 EFI Problems and Repair Information

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Owners Manual - Page 3

WARNING The engine exhaust from this card, or if it has been removed, please call 1-800-342-3764 for assistance. If you cannot locate this product contains chemicals known to the owner's manual on the next page. A card containing important ATV safety information should be attached to cause cancer, birth defects or other reproductive harm.
Owners Manual - Page 6

... sure to return to your total satisfaction. Have your accessories and clothing delivered right to your dealership for minor maintenance, but information about major repairs is interested in the world today. Your Polaris dealer knows your vehicle best and is outlined in the Polaris Service Manual and should be sure to our world-wide family...
Owners Manual - Page 10

... tall, off-center, or unsecured loads will severely damage the engine. Loads should be centered, carried as low as possible, and firmly secured to the racks. Be careful if load extends over the side of this vehicle without pre-filter. 7172921 7 Read Owner's Manual for braking when carrying cargo. S Clean pre-filter element...
Owners Manual - Page 14

... were also provided with all warnings before operating a Polaris ATV. This vehicle handles differently than a Polaris dealer, you are thoroughly inspected at specific intervals. 11 Operator Safety SAFETY WARNING Failure to follow the recommended maintenance program outlined in your owner's manual. A Polaris ATV is designed to ensure that covers all aspects of your...
Owners Manual - Page 18

... a substantial safety hazard and increase the risk of the vehicle. When it's safe to proceed in this manual for carrying cargo or towing. S Always use of our customers and for your ATV. NOTE: The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may change the handling...
Owners Manual - Page 29

... uphill. Apply the single-lever brake gradually. See page 58. 26 WHAT CAN HAPPEN The vehicle could overturn. HOW TO AVOID THE HAZARD Maintain steady speed when climbing a hill. If the...lock the parking brake. Turn the ATV around and remount, following the procedure described in the owner's manual. Dismount on uphill side, or to either side if ATV is lost: Keep your weight uphill. Apply...
Owners Manual - Page 44

... the AWD system is activated. When the last segment clears, a low fuel warning is enabled. 1 3. Refuel immediately. 8. It also appears if an EFI-related fault occurs. Do not operate the ATV if this indicates the gear the transmission is in the instrument cluster. As the shift lever is moved, this warning appears. Engine Hour...
Owners Manual - Page 61

...level ground. 8' Uphill 58 Staying uphill of the vehicle, or on the left . 5. Restart the engine with the service brake, until it down the hill! Use extreme ...manual. Release the parking brake and proceed slowly, controlling speed with the transmission still in forward and shut off the engine. 3. One maneuver that can be used when you must turn the handlebars full left if the vehicle...
Owners Manual - Page 62

... the engine. Proceed slowly, avoiding rocks and obstacles if possible. 4. After running the vehicle in water, it's critical to the bottom of the footrests (1). Perform the services outlined ... motion. The following areas need special attention: engine oil, transmission oil, front and rear gearcases, and all grease fittings. CAUTION Major engine damage can operate through water with a maximum ...
Owners Manual - Page 67

... an authorized Polaris dealer perform these operations. MAINTENANCE AND LUBRICATION Accessories Auxiliary power outlets provide 12V power for operating accessories such as necessary. Inspection, adjustment and lubrication of important components are based upon average riding conditions and an average vehicle speed of approximately 10 miles per hour. NOTE: Service and adjustments are critical...
Owners Manual - Page 68

...) J Have an authorized Polaris dealer perform these procedures more often for vehicles subjected to severe use. " 65 Periodic Maintenance Chart Item MAINTENANCE AND LUBRICATION Maintenance Interval Remarks Perform all services at whichever maintenance interval is reached first. (whichever comes first) Hours Calendar Miles (Km) 10 H 20 H 25 H 25 H Pre-Ride Pre-Ride Pre-Ride Pre...
Owners Manual - Page 69

... H 100 H 12 M 12 M 12 M 12 M 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) " Cooling hoses " Engine mounts Exhaust muffler/ pipe " Perform these services. 66 change at tank cap, lines, fuel valve, filter, pump, carburetor; lubricate; lubricate; pressure test system yearly Perform a break-in oil change yearly Inspect; replace if necessary Inspect; replace as needed Lubricate all...
Owners Manual - Page 85

... less. Make sure the wheels are installed properly. Stop the engine, place the transmission in serious injury or death. Maintain proper tire pressure as described on the decal on your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in park and lock...
Owners Manual - Page 93

... outlined below the footrests. 2. Take the vehicle to start . MAINTENANCE AND LUBRICATION Vehicle Immersion CAUTION If your vehicle becomes immersed, major engine damage can result if the machine is present. 3. 4. 5. 6. Check the air box for service as soon as possible, whether you succeed in starting the engine. Turn the engine over several times using the electric start...
Owners Manual - Page 96

... dealer for service as soon as possible. 93 PVT Drying There may occur at high speeds, creating large amounts of balance, creating vibration and additional loads on components. Replace the drain plug. 2. Do not modify any other product. Start the engine and shift the transmission into the PVT system. Take the vehicle to comply...
Owners Manual - Page 106

... range is highly recommended for service. 103 Use low range only. WARNING: Excessive throttle may cause loss of the ATV to low range, and carefully use of Warm the engine at approximately 3-7 MPH) Solution Shift transmission to low range during loading of control and vehicle overturn. Clutch malfunction Poor engine performance Contact your dealer for cooler...
Owners Manual - Page 109

... Electronic throttle control malfunction Other mechanical failure Overheated engine Solution Refuel, cycle key to ON position three times for 5 seconds each, then start Inspect and replace Replace with new fuel Inspect, clean and/or replace spark plugs See your Polaris dealer Set gap to specs or replace plugs Check all connections and tighten...
Owners Manual - Page 115

...also have other warranty terms will contact the appropriate person at Polaris. Please work with controlling state law. Engine Oil 1. We recommend the use of the above limitation may not be covered by warranty. 112 This warranty gives you specific legal rights, and you use any warranty issues. Damage resulting from state to perform warranty service. Polaris suggests that...
Owners Manual - Page 118

INDEX A Accessories ...64 ADJUSTMENTS ...101-102 Age Restrictions ...11 Air Filter Service ...84 All Wheel Drive ...39 Automatic Transmission ...38 Auxiliary Brake ...79 AWD ...39 E Engine Cooling System ...Engine Stop Switch ...Equipment Modifications ...Exhaust Emission Control System . 76 32 15 63 F FEATURES ...32-45 Filter Systems ...84 Footwell Removal ...81 Front Gearcase Oil ...74 ...
Owners Manual - Page 119

......11-31 Override Switch ...32 S Starting the Engine ...49 Steering Assembly ...80 Storage ...97-100 ... Freeplay ...102 Throttle Lever ...33 Tires ...82 Toe Alignment ...80 Transmission Oil ...73 Transporting the ATV ......SPECIFICATIONS ...108-109 V VEHICLE IDENTIFICATION NUMBERS ...4 Vehicle Immersion ...90 W WARRANTY ...110-114 WELCOME ...3 Wheel Installation ...83 Wheel Nut Torque Specifications...

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