Owners Manual
Page 6
..., is based on the latest product information at the time of the depictions and/or procedures contained within this publication is expressly prohibited. POLARIS, THE WAY OUT, PERC, DRAGON, IQ, RMK and ASSAULT are intended for omissions or inaccuracies. Any ... discrepancies may result between the actual vehicle and the information presented in U.S.A. 2010 Owner's Manual P/N 9922332 600/800 RMK 144/155, 700 RMK 155, 800 DRAGON RMK 155/163, 800 ASSAULT RMK 2 No liability can be accepted for reference use only. Copyright 2009 Polaris Sales Inc. Due to constant improvements in...
..., is based on the latest product information at the time of the depictions and/or procedures contained within this publication is expressly prohibited. POLARIS, THE WAY OUT, PERC, DRAGON, IQ, RMK and ASSAULT are intended for omissions or inaccuracies. Any ... discrepancies may result between the actual vehicle and the information presented in U.S.A. 2010 Owner's Manual P/N 9922332 600/800 RMK 144/155, 700 RMK 155, 800 DRAGON RMK 155/163, 800 ASSAULT RMK 2 No liability can be accepted for reference use only. Copyright 2009 Polaris Sales Inc. Due to constant improvements in...
Owners Manual
Page 15
..., a flashlight, food and water, a signaling mirror, a means of your snowmobile. WARNING! but is to ride with experience; Such equipment may encounter. Rider positions may reduce control and could result in a group of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map First Aid Kit Tool Kit 11 Survival Preparation For your snowmobile as well Spare Drive Belt Extra Set of other...
..., a flashlight, food and water, a signaling mirror, a means of your snowmobile. WARNING! but is to ride with experience; Such equipment may encounter. Rider positions may reduce control and could result in a group of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map First Aid Kit Tool Kit 11 Survival Preparation For your snowmobile as well Spare Drive Belt Extra Set of other...
Owners Manual
Page 22
... if the intake silencer or filter are loosened from ice and snow before installation. All clutch service must be performed by your snowmobile has been parked for a length of time, especially overnight, always make sure the skis and track are removed. Cold Weather Drive-Away Whenever your dealer. Maneuverability will change for a passenger. NOTICE: Operation of your dealer. Damage to the engine. Clutches Do...
... if the intake silencer or filter are loosened from ice and snow before installation. All clutch service must be performed by your snowmobile has been parked for a length of time, especially overnight, always make sure the skis and track are removed. Cold Weather Drive-Away Whenever your dealer. Maneuverability will change for a passenger. NOTICE: Operation of your dealer. Damage to the engine. Clutches Do...
Owners Manual
Page 24
... seasoned drivers should spend some time getting the feel for a machine before attempting ambitious maneuvers. • A snowmobile depends on the rider's body position for this kind of use. • Be courteous to use your snowmobile, know the extent of snowmobiles, don't tailgate (follow too closely). Check to provide protection under various conditions. The seat and suspension...
... seasoned drivers should spend some time getting the feel for a machine before attempting ambitious maneuvers. • A snowmobile depends on the rider's body position for this kind of use. • Be courteous to use your snowmobile, know the extent of snowmobiles, don't tailgate (follow too closely). Check to provide protection under various conditions. The seat and suspension...
Owners Manual
Page 29
... vehicle control on the top of the throttle control assembly, to track studs. Safety Decals and Locations Operation Warning (continued from high speed may cause fading or sudden loss of braking ability. • Parking brake may relax when used for long periods. Oil injection system: Use unmixed fuel only. Do not leave brake engaged for more than five minutes. • Before starting the engine, check throttle, brake, and steering...
... vehicle control on the top of the throttle control assembly, to track studs. Safety Decals and Locations Operation Warning (continued from high speed may cause fading or sudden loss of braking ability. • Parking brake may relax when used for long periods. Oil injection system: Use unmixed fuel only. Do not leave brake engaged for more than five minutes. • Before starting the engine, check throttle, brake, and steering...
Owners Manual
Page 44
... spring preload. See your Polaris dealer for these adjustments. Jounce Bumper 3. Shock Rod 4. Air Shocks Walker Evans air shocks can be adjusted for preload and valving. Standard Shocks The tension at which the shock coil spring is set is desired to use the full travel of the shocks with occasional light bottoming. Retainer 2. Body 5. Threaded Spring Preload Adjuster Nut 6. For the best ride, the suspension should be affected. Shock...
... spring preload. See your Polaris dealer for these adjustments. Jounce Bumper 3. Shock Rod 4. Air Shocks Walker Evans air shocks can be adjusted for preload and valving. Standard Shocks The tension at which the shock coil spring is set is desired to use the full travel of the shocks with occasional light bottoming. Retainer 2. Body 5. Threaded Spring Preload Adjuster Nut 6. For the best ride, the suspension should be affected. Shock...
Owners Manual
Page 65
... the wiring harness secured to select the proper calibration map for non-ethanol fuel use. Although 87 octane fuel is low. Perform maintenance as recommended. Do not use E85 blended fuel. The fuel mode change wires before operating with obstructed fuel systems will be connected when non-ethanol fuel is operated with a feature that allows you to the rear underside of the clutch guard behind the console.
... the wiring harness secured to select the proper calibration map for non-ethanol fuel use. Although 87 octane fuel is low. Perform maintenance as recommended. Do not use E85 blended fuel. The fuel mode change wires before operating with obstructed fuel systems will be connected when non-ethanol fuel is operated with a feature that allows you to the rear underside of the clutch guard behind the console.
Owners Manual
Page 68
... Polaris dealer for service as soon as possible. 64 If the throttle lever does not work properly, DO NOT start , take the snowmobile to the idle position quickly and completely. 4. When these switches are disconnected, the ignition key switch must return to an authorized Polaris dealer for service. If the engine stops abruptly when the throttle lever is released: 1. If the engine doesn't start the engine. OPERATION n Throttle Lever WARNING...
... Polaris dealer for service as soon as possible. 64 If the throttle lever does not work properly, DO NOT start , take the snowmobile to the idle position quickly and completely. 4. When these switches are disconnected, the ignition key switch must return to an authorized Polaris dealer for service. If the engine stops abruptly when the throttle lever is released: 1. If the engine doesn't start the engine. OPERATION n Throttle Lever WARNING...
Owners Manual
Page 69
See page 63 for stopping the snowmobile in the event of an emergency. SYSTEM Ignition Switch Brake Engine Stop Switch Choke (if equipped) Throttle Safety Switch Tether Switch (if equipped) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Floods engine Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All All Half throttle or less All All 65 n Emergency Stopping OPERATION The following chart lists methods for more information about the engine stop switch.
See page 63 for stopping the snowmobile in the event of an emergency. SYSTEM Ignition Switch Brake Engine Stop Switch Choke (if equipped) Throttle Safety Switch Tether Switch (if equipped) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Floods engine Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All All Half throttle or less All All 65 n Emergency Stopping OPERATION The following chart lists methods for more information about the engine stop switch.
Owners Manual
Page 72
Remove the key and cover the snowmobile. The front bumper is not designed for this type of use and may detach from a disabled snowmobile before towing, and have no braking power and can easily collide with the drive belt in place can result in serious damage to the engine and drive system. DO NOT tow toboggans, sleds, saucers, or any possibility of...
Remove the key and cover the snowmobile. The front bumper is not designed for this type of use and may detach from a disabled snowmobile before towing, and have no braking power and can easily collide with the drive belt in place can result in serious damage to the engine and drive system. DO NOT tow toboggans, sleds, saucers, or any possibility of...
Owners Manual
Page 86
... the fuel filter at the intervals outlined in the Periodic Maintenance Table beginning on page 72. MAINTENANCE Fuel Injectors Fuel Pump All fuel pump service must be performed by an authorized Polaris dealer. Normal deterioration from weather and fuel compounds may cause damage to remove fuel lines may occur. Oil Filter Have your Polaris dealer for signs of storage. All fuel injector service must be performed by an authorized Polaris dealer...
... the fuel filter at the intervals outlined in the Periodic Maintenance Table beginning on page 72. MAINTENANCE Fuel Injectors Fuel Pump All fuel pump service must be performed by an authorized Polaris dealer. Normal deterioration from weather and fuel compounds may cause damage to remove fuel lines may occur. Oil Filter Have your Polaris dealer for signs of storage. All fuel injector service must be performed by an authorized Polaris dealer...
Owners Manual
Page 91
Start the engine and run at the intervals outlined in the Periodic Maintenance Table beginning on page 72. Replace the pressure cap and carefully lower the front end of the heat exchangers. 3. Remove the pressure cap and fill the coolant bottle with properly mixed coolant to bleed through the system until it runs out the bleed holes. Remove the bleed screw from the water outlet manifold and...
Start the engine and run at the intervals outlined in the Periodic Maintenance Table beginning on page 72. Replace the pressure cap and carefully lower the front end of the heat exchangers. 3. Remove the pressure cap and fill the coolant bottle with properly mixed coolant to bleed through the system until it runs out the bleed holes. Remove the bleed screw from the water outlet manifold and...
Owners Manual
Page 123
... to repair Polaris snowmobiles. Some states do not allow limitations on how long an implied warranty lasts, so the above terms are void because of non-recommended lubricants may use of state or federal law, all other rights which vary from state to perform warranty service. WARRANTY Limitations of Polaris engine oil. 2. Your dealer will remain in effect. If any warranty issues.
... to repair Polaris snowmobiles. Some states do not allow limitations on how long an implied warranty lasts, so the above terms are void because of non-recommended lubricants may use of state or federal law, all other rights which vary from state to perform warranty service. WARRANTY Limitations of Polaris engine oil. 2. Your dealer will remain in effect. If any warranty issues.
Owners Manual
Page 124
... to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for coverage...
... to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for coverage...
Owners Manual
Page 125
... commercial purposes or for racing are intake and exhaust manifolds excluding paint coverage. • Electrical coverage is limited to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. • Non wear related throttle body parts are excluded from coverage. • Gearcases and transmissions are required to defects in the owner's manual or Polaris updates. The fuel pump is covered. • Clutches and related clutch parts, including but not limited...
... commercial purposes or for racing are intake and exhaust manifolds excluding paint coverage. • Electrical coverage is limited to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. • Non wear related throttle body parts are excluded from coverage. • Gearcases and transmissions are required to defects in the owner's manual or Polaris updates. The fuel pump is covered. • Clutches and related clutch parts, including but not limited...
Owners Manual
Page 126
... of the country where it was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from any kind. (Vehicles registered to register your vehicle in your warranty coverage. If Purchased From A Private Party: If you move . This policy does not apply to continue your new country. If you purchase a Polaris product from country to Safety Recalls.
... of the country where it was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from any kind. (Vehicles registered to register your vehicle in your warranty coverage. If Purchased From A Private Party: If you move . This policy does not apply to continue your new country. If you purchase a Polaris product from country to Safety Recalls.
Owners Manual
Page 127
... vehicle owner. Environmental Protection Agency emission regulations. Polaris warrants that would cause it to fail to control emissions. The warranty period for this warranty is in materials and workmanship that the vehicle is first purchased and continues for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting...
... vehicle owner. Environmental Protection Agency emission regulations. Polaris warrants that would cause it to fail to control emissions. The warranty period for this warranty is in materials and workmanship that the vehicle is first purchased and continues for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting...
Owners Manual
Page 132
... Engine, Starting ...56 Environment Preservation ...6 Exhaust System ...83 Eye Protection ...12 C Cargo System...28 Chaincase Oil...77-78 Clutch Alignment Offset ...94 Clutch Center Distance ...94 Clutch Cover Warning...22 Clutch System ...94-97 Clutches ...18 Coolant...84 Coolant High Temperature Light...85 Coolant Level...84 Cooling System ...84-87 Cooling System Bleeding ...86-87 Cooling System Flushing...85 F Fuel Filter ...82 Fuel Injectors ...82 Fuel Lines ...82 Fuel Mode Change Wires ...61 Fuel Pump ...82 Fuel Recommendations ...61 Fuel Safety...
... Engine, Starting ...56 Environment Preservation ...6 Exhaust System ...83 Eye Protection ...12 C Cargo System...28 Chaincase Oil...77-78 Clutch Alignment Offset ...94 Clutch Center Distance ...94 Clutch Cover Warning...22 Clutch System ...94-97 Clutches ...18 Coolant...84 Coolant High Temperature Light...85 Coolant Level...84 Cooling System ...84-87 Cooling System Bleeding ...86-87 Cooling System Flushing...85 F Fuel Filter ...82 Fuel Injectors ...82 Fuel Lines ...82 Fuel Mode Change Wires ...61 Fuel Pump ...82 Fuel Recommendations ...61 Fuel Safety...
Owners Manual
Page 133
... Conditions...19 Spark Plugs ...79-80 Speed...13 Spring Preload ...43 Starting the Engine ...56 Steering Adjustments ...28 Steering Inspection ...53, 103 Steering System ...103-106 Stop Switch ...63 Stopping ...65 Storage, Daily ...68 Storage, Extended ...107-109 M Maintenance Interval Table ...72-74 Maintenance Program ...71 Maneuverability ...18 MFD Components...30 MFD Digital Display ...33 MFD Digital Display Programs . 34-37 MFD Settings ...32 N Noise ...6 O Oil Filter...
... Conditions...19 Spark Plugs ...79-80 Speed...13 Spring Preload ...43 Starting the Engine ...56 Steering Adjustments ...28 Steering Inspection ...53, 103 Steering System ...103-106 Stop Switch ...63 Stopping ...65 Storage, Daily ...68 Storage, Extended ...107-109 M Maintenance Interval Table ...72-74 Maintenance Program ...71 Maneuverability ...18 MFD Components...30 MFD Digital Display ...33 MFD Digital Display Programs . 34-37 MFD Settings ...32 N Noise ...6 O Oil Filter...
Owners Manual
Page 134
... Switch...48 Throttle Lever ...50, 64 Throttle Safety Switch ...50, 63 Torque Stop ...97 Torsion Spring Preload ...44 Towing...68 Track Alignment ...102 Track Care for Storage...109 Track Inspection ...53, 98 Track Lubrication ...99 Track Replacement ...98 Track Tension ...100-101 Track Warm-Up...59 Track Warning ...23 Track, Deep Lug ...53 Transporting the Snowmobile ...109 Troubleshooting, Drive Belt ...115 Troubleshooting, Engine ...111-113 Troubleshooting, Rear Suspension...
... Switch...48 Throttle Lever ...50, 64 Throttle Safety Switch ...50, 63 Torque Stop ...97 Torsion Spring Preload ...44 Towing...68 Track Alignment ...102 Track Care for Storage...109 Track Inspection ...53, 98 Track Lubrication ...99 Track Replacement ...98 Track Tension ...100-101 Track Warm-Up...59 Track Warning ...23 Track, Deep Lug ...53 Transporting the Snowmobile ...109 Troubleshooting, Drive Belt ...115 Troubleshooting, Engine ...111-113 Troubleshooting, Rear Suspension...