2010 Polaris 800 Dragon RMK 163 Problems and Repair Information
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Popular 2010 Polaris 800 Dragon RMK 163 Manual Pages
Owners Manual - Page 3
WARNING
The engine exhaust from this manual and on all of the instructions and safety precautions in serious injury or death. Failure to cause cancer, birth defects or other reproductive harm. WARNING
Read, understand, and follow the safety precautions could result in this product contains chemicals known to the State of California to follow all product labels.
Owners Manual - Page 5
... gone into the engineering, design, and development of your vehicle, be performed only by a factory certified Master Service Dealer® (MSD®) technician. For safe and enjoyable operation of your service needs during, and after, the warranty period. Have your accessories and clothing delivered right to follow the instructions and recommendations in this owner's manual. Be sure to...
Owners Manual - Page 7
...Products...110 Troubleshooting ...111 Warranty ...116 Maintenance Log ...125 Index ...128
3 Pre-Ride Inspections ...49
This section explains procedures that should be performed before riding. TABLE OF CONTENTS
Safety ...8
This section describes safe vehicle operation and identifies warning decals and their locations.
Operation ...56
This section explains proper engine break-in, operation of...
Owners Manual - Page 20
...left and right steering. Apply just enough throttle to keep the clutch engaged, allowing the engine's compression to be obstructing the steering linkage. Keep the underhood area free of the brakes...death.
Excessive or repetitive use of snow and ice.
When driving on long downhill stretches, pump the brakes. Ice and snow build-up that may result in serious injury or death.
...
Owners Manual - Page 26
...not operate engine with plenum/belt guard removed. Never service clutches ...yourself. Test or replace when changing coolant. The part number is under the hood on the pressure cap of the decals depicted in this manual differ from the decals on your dealer. Clutch Cover Warning
The clutch cover warning decal is printed on the clutch cover.
Never run engine with engine...
Owners Manual - Page 28
If electric reverse: • Machine stopped and engine at low speeds, can cause loss of control.
If manual is missing, contact a Polaris dealer for a replacement. • This vehicle is located on LH control to forward. WARNING Reverse operation, even at idle, push yellow button on the console of control, always: • Look behind ...
Owners Manual - Page 29
...drugs before or while operating this vehicle. • This vehicle is latched. Do not leave brake engaged for more than five minutes. • Before starting the engine, check throttle, brake, and ... Owner's Manual for proper use only. Be seated and in insufficient time for you should have a proper balance of ski carbides to control the vehicle. Oil injection system: Use unmixed fuel only....
Owners Manual - Page 33
... experience a loss in decreased engine RPM and performance. The sensor must be reconnected or repaired to the engine from damage if the sensor fails, becomes disconnected or is unable to run at rated power levels. If the system senses detonation beyond a preset limit, it retards ignition timing and adds fuel to detonation by automatically reducing...
Owners Manual - Page 60
... pull-rope starter while the engine is running WILL result in serious engine damage, especially if the transmission is in reverse. Release the key to the RUN position. Pull the engine stop switch up to the ON position when the engine starts. 3. If not equipped with electric start the engine if the fuel tank has been completely...
Owners Manual - Page 68
...could result in the throttle cable may be used to an authorized Polaris dealer for service as soon as possible.
64 Visually inspect the throttle cable and throttle body to... the engine from the wire harness. If the engine doesn't start the engine. When these switches are disconnected, the ignition key switch must return to an authorized Polaris dealer for service. If the engine stops ...
Owners Manual - Page 74
Polaris recommends that you contact an authorized Polaris dealer to perform any service that the specified maintenance is performed. MAINTENANCE
Emission Control Information
Owner's Responsibilities
Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of your owner's manual. You are responsible for ensuring that may be necessary.
70
Owners Manual - Page 77
... Leaks Brake Pads Brake Disc Parking Brake Brake System Brake Fluid Idle RPM Throttle Lever Oil Pump Lever (synchronize) Throttle Cable Vent Lines Throttle Position Sensor Fuel Lines Fuel Filter Oil Filter Oil Lines Air Box/Plenum Fuel Injectors Engine Stop Switch Throttle Safety Switch Ignition Switch Taillight Brakelight Headlight ---89 -52 51, 89 91...
Owners Manual - Page 89
... come on, drive slowly and stop frequently to allow the engine to check the coolant when he performs the fall tune-up on .
Ask your snowmobile.
85 TIP: Engine performance will also help cool the engine. Add coolant if the level is cold. This service must drive your dealer for safe continued operation of antifreeze and...
Owners Manual - Page 115
... drive belt. SEE YOUR DEALER. Machine fails to lack of spec Engine mount broken or loose • SEE YOUR DEALER. • Inspect and replace. Engine Troubleshooting
TROUBLESHOOTING
Unless you have experience and training in two-cycle engine repair, see your dealer if technical problems arise.
Problem
Erratic engine operating RPM during acceleration or load variations Harsh drive clutch...
Owners Manual - Page 120
...number 3.
When contacting us about parts, service, or warranty, always provide the following information:
1. Date of your snowmobile and its engine. WARRANTY
Service And Warranty Information
Obtaining Service and Warranty Assistance
Read and understand the service data and the Polaris warranty information contained in this manual. Previous correspondence
Use the page provided near...
Owners Manual - Page 123
... to and from state to perform warranty service. Your dealer will remain in effect. Engine Oil
1. Mixing oil brands or using non-recommended oil may not be covered by warranty.
119 POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. When requesting warranty service you may also have other warranty terms will contact the appropriate personnel...
Owners Manual - Page 124
... "consumable," meaning they are excluded from warranty coverage in the event of a warranty claim:
Spark Plugs Filters Fuel Sealants Hotel fees Towing charges Mileage Rentals/Loss of product use Lubricants such as directed by abuse, accident, fire or any dealer to perform the required vehicle Pre-Delivery Inspection, perform all applicable service bulletins and have been properly set...
Owners Manual - Page 125
... Year Engine Service Contract
WARRANTY
Second Year Engine Service Contract is standard on Snow Check units is automatic.
Consumer Exclusions
• Each repair visit after the original purchase date, free of service as are intake and exhaust manifolds excluding paint coverage. • Electrical coverage is limited to the ECU box, coils, stator plate, and sensors. The fuel pump is...
Owners Manual - Page 126
... coverage of any questions. This policy does not apply to determine this vehicle's warranty or service bulletin coverage if you move . Dealers may also be authorized to register your vehicle in order to perform the warranty repair. This policy does not apply to country. Vehicles importation rules vary considerably from the country of the selling dealer's authorized location...
Owners Manual - Page 128
... not allow limitations on your warranty rights and responsibilities, please contact the Polaris Warranty Department at the exclusive option of Polaris, repair or replacement of any service that has been structurally altered, or when the vehicle has been used in material or workmanship.This limited warranty does not cover damage due to perform any defective materials, components...
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