Owners Manual
Page 7
... other off-road vehicles. You MUST be hazardous to reproduce typical work during routine maneuvers like -new condition. European Vibration and Noise The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is an ADULT VEHICLE ONLY. Keep this manual with the vehicle. • This vehicle is measured per prEN 15997. Understand all times. • Always wear a seat belt when riding...
... other off-road vehicles. You MUST be hazardous to reproduce typical work during routine maneuvers like -new condition. European Vibration and Noise The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is an ADULT VEHICLE ONLY. Keep this manual with the vehicle. • This vehicle is measured per prEN 15997. Understand all times. • Always wear a seat belt when riding...
Owners Manual
Page 28
... (if equipped) is under the dash. Electrical equipment can be used. FEATURES AND CONTROLS Switches AWD Switch Light Switch Instrument Cluster Ignition Switch 12V Accessory Outlet Auxiliary Outlets The vehicle is a three-position, key-operated switch. The rear outlet connection is in the OFF position. Use the ignition switch to engage the electric starter. See page 51 for starting procedures. Turn the key to the START position to start the engine. Ignition Switch The ignition switch is equipped with one or more...
... (if equipped) is under the dash. Electrical equipment can be used. FEATURES AND CONTROLS Switches AWD Switch Light Switch Instrument Cluster Ignition Switch 12V Accessory Outlet Auxiliary Outlets The vehicle is a three-position, key-operated switch. The rear outlet connection is in the OFF position. Use the ignition switch to engage the electric starter. See page 51 for starting procedures. Turn the key to the START position to start the engine. Ignition Switch The ignition switch is equipped with one or more...
Owners Manual
Page 29
... the ignition switch is turned off and to change the lights from high beam HIGH to low beam. Electronic Power Steering (EPS) Electronic power steering (if equipped) engages when the ignition key is turned to the ON position. The EPS warning indicator briefly illuminates when the key is turned to the ON position. The EPS warning indicator will illuminate to operate the headlights. See your model's features: • All Wheel Drive (AWD) AWD AWD • Two Wheel Drive (2WD) Differential Lock...
... the ignition switch is turned off and to change the lights from high beam HIGH to low beam. Electronic Power Steering (EPS) Electronic power steering (if equipped) engages when the ignition key is turned to the ON position. The EPS warning indicator briefly illuminates when the key is turned to the ON position. The EPS warning indicator will illuminate to operate the headlights. See your model's features: • All Wheel Drive (AWD) AWD AWD • Two Wheel Drive (2WD) Differential Lock...
Owners Manual
Page 38
... (models with a lockable differential has a third position for unlocking the differential. Always switch to AWD while the rear wheels are spinning, release the throttle before getting into conditions where front wheel drive may remain in two-wheel drive at rest. 36 When the AWD switch is on AWD, the vehicle is in all times. Initially, the Lock (2WD) vehicle's electronic system will automatically disengage. Once enabled, the AWD remains enabled until the engine RPM...
... (models with a lockable differential has a third position for unlocking the differential. Always switch to AWD while the rear wheels are spinning, release the throttle before getting into conditions where front wheel drive may remain in two-wheel drive at rest. 36 When the AWD switch is on AWD, the vehicle is in all times. Initially, the Lock (2WD) vehicle's electronic system will automatically disengage. Once enabled, the AWD remains enabled until the engine RPM...
Owners Manual
Page 41
... POLARIS dealer for service. The driver's seat belt is inoperative. When metric mode is selected, speed displays in the ON position. This lamp illuminates when the headlamp switch is set to the ON position. FEATURES AND CONTROLS Instrument Cluster Indicator Lamps Lamp Indicates Vehicle Speed Over Temperature Condition When standard mode is selected, speed displays in miles per hour. EPS Warning This indicator illuminates briefly when the key is turned...
... POLARIS dealer for service. The driver's seat belt is inoperative. When metric mode is selected, speed displays in the ON position. This lamp illuminates when the headlamp switch is set to the ON position. FEATURES AND CONTROLS Instrument Cluster Indicator Lamps Lamp Indicates Vehicle Speed Over Temperature Condition When standard mode is selected, speed displays in miles per hour. EPS Warning This indicator illuminates briefly when the key is turned...
Owners Manual
Page 43
... operator that the vehicle is operating at idle and high electrical load (lights, cooling fan, accessories) is at an RPM too low to your dealer. 3. Turf Mode Indicator - Service Indicator - FEATURES AND CONTROLS Instrument Cluster Rider Information Center 1. The clock displays time in the fuel tank. See page 37. 41 It may also occur when the engine is applied. Under / Over Voltage - H = High Gear L = Low Gear N = Neutral R = Reverse Gear P = Park -- = Gear Signal Error (or...
... operator that the vehicle is operating at idle and high electrical load (lights, cooling fan, accessories) is at an RPM too low to your dealer. 3. Turf Mode Indicator - Service Indicator - FEATURES AND CONTROLS Instrument Cluster Rider Information Center 1. The clock displays time in the fuel tank. See page 37. 41 It may also occur when the engine is applied. Under / Over Voltage - H = High Gear L = Low Gear N = Neutral R = Reverse Gear P = Park -- = Gear Signal Error (or...
Owners Manual
Page 49
... engine damage. Read and understand all safety warnings outlined in periods vary depending on operating conditions. Clutch and drive belt break-in the safety section of operation will result in more efficient performance and longer life for your 4-cycle engine. Do not operate at full throttle or high speeds during the first three hours of this owner's manual. Perform the following procedures carefully. NOTICE: Excessive heat...
... engine damage. Read and understand all safety warnings outlined in periods vary depending on operating conditions. Clutch and drive belt break-in the safety section of operation will result in more efficient performance and longer life for your 4-cycle engine. Do not operate at full throttle or high speeds during the first three hours of this owner's manual. Perform the following procedures carefully. NOTICE: Excessive heat...
Owners Manual
Page 51
... to inspect and verify that the vehicle is in safe operating condition. Item Brake system/pedal travel Brake fluid Front suspension Rear suspension Steering Tires Wheels/fasteners Frame nuts, bolts, fasteners Fuel and oil Coolant level Coolant hoses Throttle Indicator lights/switches PVT intake Headlights Brake light/taillight Seat Latches Seat Belts Cab Doors Remarks Ensure proper operation Ensure proper level Inspect, lubricate if necessary Inspect, lubricate if necessary Ensure free operation Inspect condition and pressure Inspect, ensure fastener tightness Inspect, ensure...
... to inspect and verify that the vehicle is in safe operating condition. Item Brake system/pedal travel Brake fluid Front suspension Rear suspension Steering Tires Wheels/fasteners Frame nuts, bolts, fasteners Fuel and oil Coolant level Coolant hoses Throttle Indicator lights/switches PVT intake Headlights Brake light/taillight Seat Latches Seat Belts Cab Doors Remarks Ensure proper operation Ensure proper level Inspect, lubricate if necessary Inspect, lubricate if necessary Ensure free operation Inspect condition and pressure Inspect, ensure fastener tightness Inspect, ensure...
Owners Manual
Page 67
... load extends over the side of the box. Always read and understand the load distribution warnings listed on rough or hilly terrain, reduce both speed and cargo. Never exceed the maximum capacities specified for braking when carrying cargo. OPERATION Hauling Cargo Your POLARIS vehicle has been designed to carry a specific capacity. Loads should be centered and carried as low as mud...
... load extends over the side of the box. Always read and understand the load distribution warnings listed on rough or hilly terrain, reduce both speed and cargo. Never exceed the maximum capacities specified for braking when carrying cargo. OPERATION Hauling Cargo Your POLARIS vehicle has been designed to carry a specific capacity. Loads should be centered and carried as low as mud...
Owners Manual
Page 84
...) Change fluid 1000 (1600) Cycle key to severe use. replace lines every two years 1000 (1600) Inspect; E Emission-Related Service D Have an authorized POLARIS dealer perform these procedures more often for vehicles subjected to pressurize fuel pump; MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar Ź General lubrication D Throttle pedal E E Throttle body air intake ducts/flange Shift Linkage Ź Front Suspension Ź Rear Suspension Cooling system (if applicable) Ź Oil lines...
...) Change fluid 1000 (1600) Cycle key to severe use. replace lines every two years 1000 (1600) Inspect; E Emission-Related Service D Have an authorized POLARIS dealer perform these procedures more often for vehicles subjected to pressurize fuel pump; MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar Ź General lubrication D Throttle pedal E E Throttle body air intake ducts/flange Shift Linkage Ź Front Suspension Ź Rear Suspension Cooling system (if applicable) Ź Oil lines...
Owners Manual
Page 85
...; Radiator Ź Cooling Hoses Ź Engine mounts Exhaust muffler/ pipe Ź Wiring 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M Miles (Km) 1000 (1600) Inspect; replace as needed Inspect shock seals 1500 (2400) See your dealer for wear, routing, security; adjust when parts are replaced Adjust as needed Remarks D Clutches (drive and driven) Drive belt Ź Shock Seals Ź Shocks D D Front wheel bearings D Brake fluid Spark arrester Valve lash Ź Spark plugs E Ź Coolant D Toe...
...; Radiator Ź Cooling Hoses Ź Engine mounts Exhaust muffler/ pipe Ź Wiring 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M Miles (Km) 1000 (1600) Inspect; replace as needed Inspect shock seals 1500 (2400) See your dealer for wear, routing, security; adjust when parts are replaced Adjust as needed Remarks D Clutches (drive and driven) Drive belt Ź Shock Seals Ź Shocks D D Front wheel bearings D Brake fluid Spark arrester Valve lash Ź Spark plugs E Ź Coolant D Toe...
Owners Manual
Page 116
... service axle nuts that all nuts are torqued to specification. See your POLARIS dealer. Stop the engine. Place the transmission in the correct position on the wheel hub. Improperly installed wheels can adversely affect tire wear and vehicle handling, which can result in PARK. Place the transmission in serious injury or death. Carefully lower the vehicle to the ground. 5. Loosen the wheel nuts slightly. Remove the wheel lug nuts. MAINTENANCE Tires Wheel...
... service axle nuts that all nuts are torqued to specification. See your POLARIS dealer. Stop the engine. Place the transmission in the correct position on the wheel hub. Improperly installed wheels can adversely affect tire wear and vehicle handling, which can result in PARK. Place the transmission in serious injury or death. Carefully lower the vehicle to the ground. 5. Loosen the wheel nuts slightly. Remove the wheel lug nuts. MAINTENANCE Tires Wheel...
Owners Manual
Page 130
SPECIFICATIONS RZR 900 / RZR 900 EPS Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension RZR 900/EPS Trail: 1969 lbs. (893 kg) XC: 2068 lbs. (938 kg) RZR 900/EPS Trail: 1148 lbs. (521 kg) XC:...
SPECIFICATIONS RZR 900 / RZR 900 EPS Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension RZR 900/EPS Trail: 1969 lbs. (893 kg) XC: 2068 lbs. (938 kg) RZR 900/EPS Trail: 1148 lbs. (521 kg) XC:...
Owners Manual
Page 132
...) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2029 lbs. (920 kg) 1208 lbs. (548 kg) 2300 lbs. (1043 kg) per OSHA 29 CFR 1928.53 300 lbs. (136 kg) 740 lbs. (336.4 kg) (riders, cargo, accessories, tongue weight) 9.5 gal...
...) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2029 lbs. (920 kg) 1208 lbs. (548 kg) 2300 lbs. (1043 kg) per OSHA 29 CFR 1928.53 300 lbs. (136 kg) 740 lbs. (336.4 kg) (riders, cargo, accessories, tongue weight) 9.5 gal...
Owners Manual
Page 133
SPECIFICATIONS RZR S 900 / RZR S 900 EPS Lubrication System Driving System Type Shift Type Tires / Tire Pressure - Front Tires / Tire Pressure - Rear Brakes, Front/Rear Headlights Taillights Brake Lights Instrument Cluster Auxiliary DC Outlet Wet Sump Automatic POLARIS Variable Transmission EPS: Lockable Differential Dual Range P/R/N/L/H Dirt Commander 27x9-12 / 10 psi (69 kPa) Dirt Commander 27x11-12 / 14 psi (97 kPa) Foot Activated, 4-wheel hydraulic disc 2 Dual Beam Halogen or LED 2 LED cluster 2 LED cluster Analog and LCD 12V Output Gear Ratios Rear High...
SPECIFICATIONS RZR S 900 / RZR S 900 EPS Lubrication System Driving System Type Shift Type Tires / Tire Pressure - Front Tires / Tire Pressure - Rear Brakes, Front/Rear Headlights Taillights Brake Lights Instrument Cluster Auxiliary DC Outlet Wet Sump Automatic POLARIS Variable Transmission EPS: Lockable Differential Dual Range P/R/N/L/H Dirt Commander 27x9-12 / 10 psi (69 kPa) Dirt Commander 27x11-12 / 14 psi (97 kPa) Foot Activated, 4-wheel hydraulic disc 2 Dual Beam Halogen or LED 2 LED cluster 2 LED cluster Analog and LCD 12V Output Gear Ratios Rear High...
Owners Manual
Page 134
SPECIFICATIONS RZR 4 900 EPS Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2440 lbs. (1107 kg) 1474 lbs. (668.6 kg) 2700 lbs. (1225 kg) per OSHA 29 CFR 1928.53 300 lbs. (136 kg) 900 lbs...
SPECIFICATIONS RZR 4 900 EPS Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2440 lbs. (1107 kg) 1474 lbs. (668.6 kg) 2700 lbs. (1225 kg) per OSHA 29 CFR 1928.53 300 lbs. (136 kg) 900 lbs...
Owners Manual
Page 143
... an authorized POLARIS dealer. WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service, you have received authorization for export. In the Country where your product was purchased: Warranty or Service Bulletin repairs must take your product to perform the warranty repair. You must present your name and address with a local POLARIS dealer in which the product was purchased, you receive safety information...
... an authorized POLARIS dealer. WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service, you have received authorization for export. In the Country where your product was purchased: Warranty or Service Bulletin repairs must take your product to perform the warranty repair. You must present your name and address with a local POLARIS dealer in which the product was purchased, you receive safety information...
Owners Manual
Page 145
... any such paid service contract or paid warranty extension, but emission-related parts may be covered subject to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for a period of 250 hours of engine operation, 2500 kilometers (1550 miles) of vehicle travel , or...
... any such paid service contract or paid warranty extension, but emission-related parts may be covered subject to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for a period of 250 hours of engine operation, 2500 kilometers (1550 miles) of vehicle travel , or...
Owners Manual
Page 151
... Engine Access Panel ...31 Engine Break-In ...47-48 Engine Fogging...126 Engine Oil ...86-89 Engine Starting ...51 Engine Stopping ...51 EPS ...27 Equipment Modifications ...24 Error Codes, Engine ...46 Etiquette, Trail Riding ...52 Exhaust Cleaning ...105 Exhaust Emission Control System . . 78 Exhaust System Warning ...105 Eye Protection...9 F Fouled Plugs ...95 Freeplay, Steering Wheel ...118 Fuel Cap ...31 Fuel Safety ...22 Fuel Stabilizer ...125 Fuel Tank Filler Cap ...31 Fuse/Relay Center...96 G Gap, Spark Plug ...94 Gasoline Handling ...22 Gear Selector ...34 Gearcase Capacities...
... Engine Access Panel ...31 Engine Break-In ...47-48 Engine Fogging...126 Engine Oil ...86-89 Engine Starting ...51 Engine Stopping ...51 EPS ...27 Equipment Modifications ...24 Error Codes, Engine ...46 Etiquette, Trail Riding ...52 Exhaust Cleaning ...105 Exhaust Emission Control System . . 78 Exhaust System Warning ...105 Eye Protection...9 F Fouled Plugs ...95 Freeplay, Steering Wheel ...118 Fuel Cap ...31 Fuel Safety ...22 Fuel Stabilizer ...125 Fuel Tank Filler Cap ...31 Fuse/Relay Center...96 G Gap, Spark Plug ...94 Gasoline Handling ...22 Gear Selector ...34 Gearcase Capacities...
Owners Manual
Page 153
... Shifting Gears ...34 Shock Compression (RZR S/XC/4) 112 Shock Loading the Winch...76 Signal Words...4 Spark Arrester Warning ...105 Spark Arrestor Cleaning ...105 Spark Plugs ...94-95 Specifications, Gearcase ...94 Speedometer ...38 Spring Preload (RZR 900) ...109 Spring Preload (RZR S/XC/4) 110-111 Stabilizing the Fuel ...125 Starting the Engine ...51 Steering Wheel Adjustment ...28 Steering Wheel Inspection ...118 Stopping the Engine ...51 Storage ...123-127 Storage, Battery ...120 Storage, Covers ...126 Storage, Removal ...127 Suspension Settings (RZR 900) ...109 Suspension...
... Shifting Gears ...34 Shock Compression (RZR S/XC/4) 112 Shock Loading the Winch...76 Signal Words...4 Spark Arrester Warning ...105 Spark Arrestor Cleaning ...105 Spark Plugs ...94-95 Specifications, Gearcase ...94 Speedometer ...38 Spring Preload (RZR 900) ...109 Spring Preload (RZR S/XC/4) 110-111 Stabilizing the Fuel ...125 Starting the Engine ...51 Steering Wheel Adjustment ...28 Steering Wheel Inspection ...118 Stopping the Engine ...51 Storage ...123-127 Storage, Battery ...120 Storage, Covers ...126 Storage, Removal ...127 Suspension Settings (RZR 900) ...109 Suspension...