2015 Polaris RZR S 900 EPS Problems and Repair Information

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Owners Manual - Page 2

WARNING The engine exhaust from this QR code with your smartphone. WARNING Read, understand, and follow the safety precautions could result in this manual and on all product labels. Failure to cause cancer, birth defects or other reproductive harm. For videos and more information about a safe riding experience with your Polaris vehicle, scan this...
Owners Manual - Page 3

... safe and enjoyable operation of POLARIS enthusiasts. Your POLARIS dealer knows your service needs during, and after, the warranty period. 1 Many years of experience have gone into the engineering, design, and development of your vehicle best and is outlined in the POLARIS Service Manual and should be sure to follow the instructions and recommendations in your...
Owners Manual - Page 9

... Safety Training Safety training is considered an off -road vehicle safety in your vehicle are thoroughly inspected at 1-800342-3764. 7 POLARIS strongly encourages you to strictly follow the recommended maintenance program outlined in the United States, visit www.rohva.org or call POLARIS at specific intervals. For more information about recreational off -road...
Owners Manual - Page 24

... clothing, immediately wash it off the engine when refueling. • Always refuel outdoors or in a well ventilated area free of any source of flame or sparks. • Always use an approved gasoline container to store fuel and remove the container from the vehicle before filling to avoid fuel ignition due to electrical static discharge...
Owners Manual - Page 36

... important to the desired gear. Using Low Range Always shift into low gear for any shifting problems. NOTICE: Do not attempt to shift the transmission while the vehicle is moving . Always shift when the vehicle is stationary and the engine is at idle. FEATURES AND CONTROLS Gear Selector P: Park R: Reverse N: Neutral L: Low Gear H: High Gear...
Owners Manual - Page 55

...cab doors are closed and latched when riding in this vehicle. 5. Always make sure all times. 8. Visit the Recreational Off-Highway Vehicle Association web site (rohva.org) and take the free on training is also available through ROHVA. 3. Place the transmission in the driver's seat and fasten the seat belt. 10. Perform... vehicle. 9. Read and understand the owner's manual and all warning ...
Owners Manual - Page 62

... water: 1. Determine water depth and current before starting the engine, perform the service outlined on your vehicle may have gradual inclines. Floor Level WARNING! If it to your dealer before starting the engine. The large tires on page 117, and take it 's impossible to bring the vehicle to engine oil, transmission oil, demand drive fluid, rear gearcase oil, and...
Owners Manual - Page 83

... 1M Monthly Monthly Monthly Monthly Inspect; Remarks 100 (160) Inspect periodically 250 (400) Check terminals; cycle key to severe use. check lines and fittings for vehicles subjected to pressurize fuel pump; clean often Check coolant level Inspect daily; MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first.
Owners Manual - Page 84

...Ź Transmission 100 H (main gearcase) oil D Fuel system E 100 H 12 M 12 M 1000 (1600) Change fluid 1000 (1600) Cycle key to specification Ź Spark plugs E 100 H 12 M Ź Perform these services. 82 ...377; Oil lines, fasteners Ź Engine oil change Ź Front gearcase (demand drive) fluid 50 H 50 H 50 H 50 H 50 H 50 H 50 H 3M 6M 6M 6M 6M 6M 6M Miles (Km) 500 (800) 500 ...
Owners Manual - Page 85

... - Ź Perform these services. 83 E Emission-Related Service D Have an authorized POLARIS dealer perform these procedures more often for vehicles subjected to severe use. apply dielectric grease to connectors subjected to specification Replace coolant Inspect ... Radiator Ź Cooling Hoses Ź Engine mounts Exhaust muffler/ pipe Ź Wiring 100 H 100 H 100 H 100 H 100 H ...
Owners Manual - Page 127

...) 125 See page 104. MAINTENANCE Cleaning and Storage Storage Tips NOTICE: Starting the engine during the storage period. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer. Add or change every two years and any necessary repairs and clean the vehicle as recommended in the Periodic Maintenance Chart beginning on the container for 15...
Owners Manual - Page 130

... System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension RZR...
Owners Manual - Page 132

SPECIFICATIONS RZR S 900 / RZR S 900 EPS Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output ...
Owners Manual - Page 134

...System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2440...
Owners Manual - Page 142

...WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE. WARRANTY Warranty Coverage And Exclusions: Limitations Of Warranties And Remedies This warranty excludes damages or failures caused by this warranty. THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS...
Owners Manual - Page 145

Repairing or replacing other paid warranty extension. Environmental Protection Agency emission regulations. The EPA emissions warranty period does not further extend if you purchase additional warranty coverage in the form of a service contract or other components not covered by this emissions-certified vehicle is the responsibility of any engine parts related to the POLARIS ...
Owners Manual - Page 146

... causes beyond the control of any engine that has been structurally altered, or when the vehicle has been used in material or workmanship. This limited warranty does not cover damage due to the evaporative emission control system. POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. This limited warranty also does not cover any defective...
Owners Manual - Page 147

... the vehicle's emission controls. Only the 50-state models are responsible for sale in 49-state and 50-state versions. POLARIS recommends that have any service that you contact an authorized POLARIS dealer to these features may void this limited emissions warranty offered by the manufacturer. WARRANTY U.S.A. EPA Emissions Limited Warranty Owners are certified for performing...
Owners Manual - Page 150

...Engine ...31 Access Panels for Service ...31 Accessory Outlets ...26 Adjustment Hand Hold...29 Seat ...28 Steering Wheel ...28 Age Restrictions...14 Air Filter ...104 Air Filter Cleaning...104 All Wheel Drive Disengaging AWD...Auxiliary Outlets ...26 AWD Switch ...27, 36 AWD System ...36-37 Axle Nut Torque ...113 C Cab Doors ...32 Cab Frame, ROPS ...35 Cap, Fuel ...31 Cargo ...Transmission ...103 148
Owners Manual - Page 151

...Warranty . 143-145 Engaging AWD...36 Engine Access Panel ...31 Engine Break-In ...47-48 Engine Fogging...126 Engine Oil ...86-89 Engine Starting ...51 Engine Stopping ...51 EPS ...27 Equipment Modifications ...24 Error Codes, Engine...Gearcase Specifications ...94 Gearcases ...90-91, 93-94 Demand Drive ...92-93 Front Gearcase ...92-93 Main Gearcase ...90-91 Specification Chart...94 Transmission ...90...

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