Owners Manual
Page 1
Sportsman Touring 850 SP Sportsman XP Touring 1000 for those under 16 years of age. It contains important safety information. This is prohibited for Maintenance and Safety Owner's Manual Read this manual carefully. Operation is an adult vehicle only.
Sportsman Touring 850 SP Sportsman XP Touring 1000 for those under 16 years of age. It contains important safety information. This is prohibited for Maintenance and Safety Owner's Manual Read this manual carefully. Operation is an adult vehicle only.
Owners Manual
Page 4
... latest product information at the time of the depictions and/or procedures contained within this vehicle are in this publication. POLARIS®, SPORTSMAN® and SPORTSMAN XP® are trademarks of the original instructions. No liability can be accepted for this publication is expressly prohibited. All information contained within , whether whole or in U.S.A. 2015 SPORTSMAN Touring 850 SP / SPORTSMAN XP Touring 1000 Owner's Manual P/N 9925204 2
... latest product information at the time of the depictions and/or procedures contained within this vehicle are in this publication. POLARIS®, SPORTSMAN® and SPORTSMAN XP® are trademarks of the original instructions. No liability can be accepted for this publication is expressly prohibited. All information contained within , whether whole or in U.S.A. 2015 SPORTSMAN Touring 850 SP / SPORTSMAN XP Touring 1000 Owner's Manual P/N 9925204 2
Owners Manual
Page 35
... of the vehicle. FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is left unattended, always place the transmission in PARK and lock the parking brake. Belt Life To extend belt life, use low forward gear when pulling a heavy load at less than seven miles per hour for extended periods and when operating uphill at a slow speed. 33 Gear Selector NOTICE: Shifting gears with the engine speed above idle or while the vehicle is idling, move...
... of the vehicle. FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is left unattended, always place the transmission in PARK and lock the parking brake. Belt Life To extend belt life, use low forward gear when pulling a heavy load at less than seven miles per hour for extended periods and when operating uphill at a slow speed. 33 Gear Selector NOTICE: Shifting gears with the engine speed above idle or while the vehicle is idling, move...
Owners Manual
Page 41
... the ADC 4X4 position • Vehicle speed exceeds 15 mph (24 km/h) • The throttle is open (throttle is applied) • The transmission is shifted to ADC 4X4 before ascending or descending a hill. Always move the 4X4 switch to neutral or park 39 FEATURES AND CONTROLS Active Descent Control (ADC) System The ADC system allows engine braking to all four of the following...
... the ADC 4X4 position • Vehicle speed exceeds 15 mph (24 km/h) • The throttle is open (throttle is applied) • The transmission is shifted to ADC 4X4 before ascending or descending a hill. Always move the 4X4 switch to neutral or park 39 FEATURES AND CONTROLS Active Descent Control (ADC) System The ADC system allows engine braking to all four of the following...
Owners Manual
Page 45
... the fuel sensor circuit. FEATURES AND CONTROLS Instrument Cluster Digital/Analog Gauge Rider Information Center 1. This icon displays when ADC is activated. This area displays gear shifter position. The clock displays time in the fuel tank. Service Reminder Display - Refuel immediately. Tip: If the fuel icon fails to your dealer. 3. The time will flash. Gear Display - When the last segment clears, a low fuel warning is active. If the engine...
... the fuel sensor circuit. FEATURES AND CONTROLS Instrument Cluster Digital/Analog Gauge Rider Information Center 1. This icon displays when ADC is activated. This area displays gear shifter position. The clock displays time in the fuel tank. Service Reminder Display - Refuel immediately. Tip: If the fuel icon fails to your dealer. 3. The time will flash. Gear Display - When the last segment clears, a low fuel warning is active. If the engine...
Owners Manual
Page 55
... the fuel tank with vehicle operation and handling. 4. Do not operate at 25 hours. Change both the oil and the filter at sustained idle. 5. Always exercise extreme caution whenever handling gasoline. 2. Add oil if necessary to familiarize yourself with gasoline. Vary the throttle positions. See page 35. Check the engine oil level on the daily pre-ride inspection checklist. PVT Break-in (Clutches/Belt) A proper...
... the fuel tank with vehicle operation and handling. 4. Do not operate at 25 hours. Change both the oil and the filter at sustained idle. 5. Always exercise extreme caution whenever handling gasoline. 2. Add oil if necessary to familiarize yourself with gasoline. Vary the throttle positions. See page 35. Check the engine oil level on the daily pre-ride inspection checklist. PVT Break-in (Clutches/Belt) A proper...
Owners Manual
Page 75
... towing heavy cargo to maintain stable driving conditions. 4. When operating over rough or hilly terrain, reduce speed and cargo weight to extend belt life. 10. Slow down. 9. Always operate the vehicle with cargo. 8. Balance, handling, and control may be evenly distributed (1/3 on the front rack and 2/3 on warning labels and in 1/3 the specifications section of this manual. 2. NEVER exceed 50 MPH (80 km/h) when rear...
... towing heavy cargo to maintain stable driving conditions. 4. When operating over rough or hilly terrain, reduce speed and cargo weight to extend belt life. 10. Slow down. 9. Always operate the vehicle with cargo. 8. Balance, handling, and control may be evenly distributed (1/3 on the front rack and 2/3 on warning labels and in 1/3 the specifications section of this manual. 2. NEVER exceed 50 MPH (80 km/h) when rear...
Owners Manual
Page 76
... attach a towed load to the vehicle and will void your POLARIS ATV. Never install automotive accessories on inclines. 850 SP Maximum Towed Load (Level Ground) Maximum Vertical Hitch Weight 1500 lbs. (680 kg) 150 lbs. (68 kg) XP 1000 1500 lbs. (680 kg) 150 lbs. (68 kg) 74 Remove the hitch from the ATV when not towing a trailer. If towing a load, reduce rear rack cargo weight by...
... attach a towed load to the vehicle and will void your POLARIS ATV. Never install automotive accessories on inclines. 850 SP Maximum Towed Load (Level Ground) Maximum Vertical Hitch Weight 1500 lbs. (680 kg) 150 lbs. (68 kg) XP 1000 1500 lbs. (680 kg) 150 lbs. (68 kg) 74 Remove the hitch from the ATV when not towing a trailer. If towing a load, reduce rear rack cargo weight by...
Owners Manual
Page 92
... (800) 500 (800) D Ź Ź D E Shift linkage Steering Front suspension Rear suspension Throttle Cable/ Throttle Release Switch E Throttle Body Intake Duct Drive belt Cooling system Ź Radiator Ź Cooling hoses Inspect duct for leaks and abrasion Break-in oil level check Lubricate all fittings, pivots, cables, etc. See page 98. check lines and fittings for proper sealing/air leaks 500 (800) Inspect; clean often; pressure test system yearly 1000 (1600) Inspect; Inspect, lubricate Lubricate...
... (800) 500 (800) D Ź Ź D E Shift linkage Steering Front suspension Rear suspension Throttle Cable/ Throttle Release Switch E Throttle Body Intake Duct Drive belt Cooling system Ź Radiator Ź Cooling hoses Inspect duct for leaks and abrasion Break-in oil level check Lubricate all fittings, pivots, cables, etc. See page 98. check lines and fittings for proper sealing/air leaks 500 (800) Inspect; clean often; pressure test system yearly 1000 (1600) Inspect; Inspect, lubricate Lubricate...
Owners Manual
Page 93
... Engine oil change 100 H 6M 1000 (1600) Change the oil and filter Demand drive fluid 100 H 12 M 1000 (1600) Change fluid (normal use) Rear gearcase oil 100 H 12 M 1000 (1600) Change fluid Transmission oil 100 H 12 M 1000 (1600) Change fluid Fuel system 100 H 12 M 1000 (1600) Cycle key to water, mud, etc. 1000 (1600) Inspect; adjust Inspect periodically; replace as needed Item Maintenance Interval Remarks D E Ź D E Ź Wiring D Clutches (drive and driven) D Front wheel bearings D Brake fluid Spark arrester Ź Coolant D Valve clearance E D Toe adjustment Headlight...
... Engine oil change 100 H 6M 1000 (1600) Change the oil and filter Demand drive fluid 100 H 12 M 1000 (1600) Change fluid (normal use) Rear gearcase oil 100 H 12 M 1000 (1600) Change fluid Transmission oil 100 H 12 M 1000 (1600) Change fluid Fuel system 100 H 12 M 1000 (1600) Cycle key to water, mud, etc. 1000 (1600) Inspect; adjust Inspect periodically; replace as needed Item Maintenance Interval Remarks D E Ź D E Ź Wiring D Clutches (drive and driven) D Front wheel bearings D Brake fluid Spark arrester Ź Coolant D Valve clearance E D Toe adjustment Headlight...
Owners Manual
Page 110
... for service. Lock the parking brake. 3. WARNING! Always ensure that all nuts are torqued to come off during operation, which could result in PARK. 2. Torque the wheel nuts to the ground. 6. Wheel Type All Nut Torque 75 ft-lbs (102 Nm) 108 Place the transmission in an accident or overturn. Install the wheel nuts and finger-tighten them. 5. Lower the vehicle to specification. MAINTENANCE Tires Wheel Installation...
... for service. Lock the parking brake. 3. WARNING! Always ensure that all nuts are torqued to come off during operation, which could result in PARK. 2. Torque the wheel nuts to the ground. 6. Wheel Type All Nut Torque 75 ft-lbs (102 Nm) 108 Place the transmission in an accident or overturn. Install the wheel nuts and finger-tighten them. 5. Lower the vehicle to specification. MAINTENANCE Tires Wheel Installation...
Owners Manual
Page 113
... a lamp, clean it . 5. Always make sure lights are adjusted properly for best visibility. Unplug the headlamp from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Be sure to cool before servicing. 3. MAINTENANCE Lights Poor lighting can cause burns to skin. Clean headlights frequently and replace burned out headlamps promptly. Oil from the wiring harness.
... a lamp, clean it . 5. Always make sure lights are adjusted properly for best visibility. Unplug the headlamp from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Be sure to cool before servicing. 3. MAINTENANCE Lights Poor lighting can cause burns to skin. Clean headlights frequently and replace burned out headlamps promptly. Oil from the wiring harness.
Owners Manual
Page 117
MAINTENANCE Lights Lower Headlamp Replacement 1. Turn the headlight harness clockwise to remove it. 3. Reinstall the harness connector. 5. Harness Taillight/Brakelight Lamp Replacement Connector Lamp 115 Remove the headlamp and install the new headlamp. 3. Reinstall the harness assembly into the headlight assembly. 4. Install the new lamp. 4. Turn the back of the light assembly. 2. Turn the lamp counter-clockwise to secure the headlamp. 1. Test the light for proper operation. Remove the harness connector...
MAINTENANCE Lights Lower Headlamp Replacement 1. Turn the headlight harness clockwise to remove it. 3. Reinstall the harness connector. 5. Harness Taillight/Brakelight Lamp Replacement Connector Lamp 115 Remove the headlamp and install the new headlamp. 3. Reinstall the harness assembly into the headlight assembly. 4. Install the new lamp. 4. Turn the back of the light assembly. 2. Turn the lamp counter-clockwise to secure the headlamp. 1. Test the light for proper operation. Remove the harness connector...
Owners Manual
Page 134
... fuel tank. 2. Allow the engine to disperse through the entire fuel delivery system. Inspect and clean (or replace) the pre-cleaner and air filter. Clean the Exterior Make any time the fluid looks dark or contaminated) • Coolant (test strength/fill) 132 Follow the instructions on page 88. • Demand drive unit (front gearcase) • Rear gearcase • Transmission • Brake fluid (change fluids as recommended. Oil and Filter Change the oil...
... fuel tank. 2. Allow the engine to disperse through the entire fuel delivery system. Inspect and clean (or replace) the pre-cleaner and air filter. Clean the Exterior Make any time the fluid looks dark or contaminated) • Coolant (test strength/fill) 132 Follow the instructions on page 88. • Demand drive unit (front gearcase) • Rear gearcase • Transmission • Brake fluid (change fluids as recommended. Oil and Filter Change the oil...
Owners Manual
Page 144
... l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Fluid Capacity 37 oz. (1100 ml) Rear Gearcase Fluid Capacity 7.1 oz. (210 ml) Engine EHO952LE Displacement 952 cc Bore x Stroke 90.5 x 74 Alternator Output 475w @1200 RPM/Peak 630w Compression Ratio 11:1 Starting System Electric Ignition System Electronic Fuel Injection Ignition Timing 6° +/- 5° BTDC @ 1200 RPM, Engine warm Idle RPM 1200 +/- 50 Throttle Body/Size Mikuni Dual Bore/42 mm Spark Plug Type...
... l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Fluid Capacity 37 oz. (1100 ml) Rear Gearcase Fluid Capacity 7.1 oz. (210 ml) Engine EHO952LE Displacement 952 cc Bore x Stroke 90.5 x 74 Alternator Output 475w @1200 RPM/Peak 630w Compression Ratio 11:1 Starting System Electric Ignition System Electronic Fuel Injection Ignition Timing 6° +/- 5° BTDC @ 1200 RPM, Engine warm Idle RPM 1200 +/- 50 Throttle Body/Size Mikuni Dual Bore/42 mm Spark Plug Type...
Owners Manual
Page 145
SPECIFICATIONS SPORTSMAN XP Touring 1000 Lubrication System Transmission Type Front Suspension Rear Suspension Gear Reduction, Low Gear Reduction, Reverse Gear Reduction, High Drive Ratio, Front Drive Ratio, Rear Tire Type/Pressure, Front Tire Type/Pressure, Rear Brakes, Front/Rear Brake, Auxiliary Brake, Parking Headlight Taillight Brake Light Instrumentation Pressurized Wet Sump Automatic PVT (POLARIS Variable Transmission) In-Line H-L-N-R-P Dual a-arm, 9" (22.9 cm) travel Dual a-arm with Rolled IRS, 10" (25.4 cm) travel 5.034:1 4.508:1 2.367:1 3.818:1 3.7:1 26 x 8 - 14 / 7 psi (48.3 kPa) 26...
SPECIFICATIONS SPORTSMAN XP Touring 1000 Lubrication System Transmission Type Front Suspension Rear Suspension Gear Reduction, Low Gear Reduction, Reverse Gear Reduction, High Drive Ratio, Front Drive Ratio, Rear Tire Type/Pressure, Front Tire Type/Pressure, Rear Brakes, Front/Rear Brake, Auxiliary Brake, Parking Headlight Taillight Brake Light Instrumentation Pressurized Wet Sump Automatic PVT (POLARIS Variable Transmission) In-Line H-L-N-R-P Dual a-arm, 9" (22.9 cm) travel Dual a-arm with Rolled IRS, 10" (25.4 cm) travel 5.034:1 4.508:1 2.367:1 3.818:1 3.7:1 26 x 8 - 14 / 7 psi (48.3 kPa) 26...
Owners Manual
Page 149
...a private party, to perform the warranty repair. You should consult an authorized dealer to determine this product's warranty or service coverage if you have received authorization for export. This policy does not apply to perform warranty service. When requesting warranty service you move or are ...POLARIS dealer that sells the same line as your original selling dealer's authorized location as proof of your product was purchased, Warranty and Service Bulletin repairs may also be required to ensure that you receive safety information and notices regarding your vehicle...
...a private party, to perform the warranty repair. You should consult an authorized dealer to determine this product's warranty or service coverage if you have received authorization for export. This policy does not apply to perform warranty service. When requesting warranty service you move or are ...POLARIS dealer that sells the same line as your original selling dealer's authorized location as proof of your product was purchased, Warranty and Service Bulletin repairs may also be required to ensure that you receive safety information and notices regarding your vehicle...
Owners Manual
Page 151
... vehicles starts on the vehicle as the standard factory warranty that the vehicle is extended for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to control emissions. For exhaust emissions, emission-related components include any such paid service contract or paid warranty...
... vehicles starts on the vehicle as the standard factory warranty that the vehicle is extended for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to control emissions. For exhaust emissions, emission-related components include any such paid service contract or paid warranty...
Owners Manual
Page 156
... Battery ...35 Eye Protection ...9 C Camber Adjustment ...127 Cargo ...73-74 Cargo Loading ...72 Caster Adjustment ...127 Check Engine Indicator ...47 Cleaning and Storage...130-134 Clutching SPORTSMAN 850 SP ...141 SPORTSMAN XP 1000 ...143 Cold Weather Operation ...57 Consumer Product Safety ...7 Coolant Bottle ...101 Coolant, Radiator...102 Cooling System ...100-102 Crankcase Emission Control System 87 F Fluid Brake...30 Demand Drive...98 Engine Oil ...93-95 Front Gearcase ...98 Rear...
... Battery ...35 Eye Protection ...9 C Camber Adjustment ...127 Cargo ...73-74 Cargo Loading ...72 Caster Adjustment ...127 Check Engine Indicator ...47 Cleaning and Storage...130-134 Clutching SPORTSMAN 850 SP ...141 SPORTSMAN XP 1000 ...143 Cold Weather Operation ...57 Consumer Product Safety ...7 Coolant Bottle ...101 Coolant, Radiator...102 Cooling System ...100-102 Crankcase Emission Control System 87 F Fluid Brake...30 Demand Drive...98 Engine Oil ...93-95 Front Gearcase ...98 Rear...
Owners Manual
Page 158
... Gear ...8-9 S Safe Operation Practices ...55 Safety Labels ...22-25 Safety Training ...7 Safety Warnings...10-21 Safety, Winch Maintenance...86 Seat Removal, Operator...106 Severe Use ...88 Shock Loading the Winch ...84-85 Side Panel Removal...105 Sidehilling ...64 Signal Words ...4 Spark Arrester ...119 Spark Plug Inspection ...116-117 Spark Plug Recommendations...116 Spark Plugs ...116-117 Specifications SPORTSMAN 850 SP ...140-141 SPORTSMAN XP 1000 ...142-143 Speedometer ...40 Spring Adjustment, Rear Shock . . 127 Starting the Engine ...57 Steering Assembly...
... Gear ...8-9 S Safe Operation Practices ...55 Safety Labels ...22-25 Safety Training ...7 Safety Warnings...10-21 Safety, Winch Maintenance...86 Seat Removal, Operator...106 Severe Use ...88 Shock Loading the Winch ...84-85 Side Panel Removal...105 Sidehilling ...64 Signal Words ...4 Spark Arrester ...119 Spark Plug Inspection ...116-117 Spark Plug Recommendations...116 Spark Plugs ...116-117 Specifications SPORTSMAN 850 SP ...140-141 SPORTSMAN XP 1000 ...142-143 Speedometer ...40 Spring Adjustment, Rear Shock . . 127 Starting the Engine ...57 Steering Assembly...