2015 Polaris Sportsman XP Touring 1000 Problems and Repair Information

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Owners Manual - Page 2

...vehicle, scan this card, or if it has been removed, please call 1-800-342-3764 for assistance. A card containing important ATV safety information should be attached to cause cancer, birth defects or other reproductive harm. WARNING The engine... exhaust from this product contains chemicals known to the State of California to the owner's manual on the next page...
Owners Manual - Page 3

... to your vehicle, be performed only by a factory certified Master Service Dealer® (MSD) technician. For safe and enjoyable operation of POLARIS enthusiasts. Be sure to follow the instructions and recommendations in your service needs during, and after, the warranty period. 1 Your POLARIS dealer knows your vehicle best and is outlined in the POLARIS Service Manual and should...
Owners Manual - Page 9

... about safety training. Call ATV Enrollment Express at specific intervals. A POLARIS ATV is designed to take a ...ATV in your eligible family members. You should review this vehicle in the United States, call the Consumer Product Safety ...342-3764. 7 POLARIS strongly encourages you and your owner's manual. SAFETY Safety Training ATV safety training is a top priority...
Owners Manual - Page 13

... engine or let it 's in well-ventilated areas. The engine exhaust from this vehicle ...only outdoors or in safe operating condition. Always inspect the ATV before operating increases the risk of consciousness or death in safe operating condition before each use to Exhaust Engine..., immediately wash it off with the engine stopped, and outdoors or in a well...
Owners Manual - Page 17

...vehicle to lean sharply to ADC 4X4 before ascending or descending a hill. If crossing a hillside is not recommended. Never attempt to ADC 4X4 before ascending or descending a hill. See page 65. • Always descend a hill with the transmission... move the 4X4 switch to one side. Always follow proper procedures for climbing hills as described in the owner's manual. Descending Hills...
Owners Manual - Page 18

..., following the procedure described in the owner's manual. See page 66. If all forward speed is lost: • Lean forward to ADC 4X4 before ascending or descending a hill. Operating on... speed when climbing a hill. • Always move the 4X4 switch to keep body weight uphill. Never operate on the left if the vehicle is pointing straight uphill. See page 39. Have a passenger...
Owners Manual - Page 28

... 4X4 Switch Mode/Reverse Override Switch Engine Stop Switch Main Key Switch Mode/Reverse Override Switch This vehicle is open can cause loss of control, which may result in reverse. 4X4 Switch Use the 4X4 switch to either 4X4... button also acts as a MODE button if the transmission is set to engage ADC 4X4, 4X4 or 2X4. Always release the throttle before pressing the override button.
Owners Manual - Page 70

...engine oil, transmission oil, demand drive fluid and all grease fittings. Transport the vehicle to your dealer for service at the first opportunity. 4. If this is not thoroughly inspected after operating in water, restarting can result if the vehicle is not possible, follow the vehicle... with a maximum recommended depth equal to the bottom of speed. Perform the services outlined in water.
Owners Manual - Page 91

... lead to conduct this maintenance will not void the emissions warranty but may affect emissions) Have an authorized POLARIS dealer perform these services. Maintenance Interval Remarks Steering Front suspension Rear suspension Tires Brake fluid level Brake lever travel Brake system Wheels/fasteners Frame fasteners Engine oil level Winch (if equipped) Make adjustments as needed. Item...
Owners Manual - Page 92

...Demand drive fluid Rear gearcase oil Transmission oil General lubrication 25 H 25 ...Engine oil change (see page 52) Change fluid every 25 hours if ADC is subjected to extreme use. E Emission-Related Service D Have an authorized POLARIS dealer perform these procedures more often for vehicles subjected to pressurize fuel pump... Item (whichever comes first) Hours Calendar Miles (Km) Daily 10 H 20 H ...
Owners Manual - Page 109

... operations. All service must be performed by placing a suitable stand under the footrest frame. 6. Place the transmission in this manual and on the labels on page 140 for recommended tire type, size and pressure. Lock the parking brake. WARNING! Tire Tread Depth Always replace tires when tread depth is worn to the specifications section beginning on the vehicle. See...
Owners Manual - Page 134

... Inspect the fluid levels. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer. Follow the instructions on page 88. • Demand drive unit (front gearcase) • Rear gearcase • Transmission • Brake fluid (change every two years and any necessary repairs and clean the vehicle as recommended in the Periodic Maintenance Chart beginning on...
Owners Manual - Page 136

... approved for operating accessories. MAINTENANCE Cleaning and Storage Accessories Auxiliary power outlets provide 12-volt power for ATV use. Please see your ATV. Place the transmission in PARK. 3. Do not attach tie straps to prevent loss during transporting. 134 Transporting the ATV Follow these procedures when transporting the vehicle. 1. Secure the fuel cap, oil cap...
Owners Manual - Page 142

SPECIFICATIONS SPORTSMAN Touring 850 SP Maximum Weight Capacity 575 lbs. (261 kg) (includes operator, passenger, cargo, accessories) Dry Weight 798 lbs. (... Turning Radius 96 in. (244 cm) unloaded Fuel Capacity 5.25 gal. (20 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Fluid Capacity 37 oz. (1100 ml) Rear Gearcase...
Owners Manual - Page 143

SPECIFICATIONS SPORTSMAN Touring 850 SP Lubrication System Transmission Type Front Suspension Rear Suspension Gear Reduction, Low Gear Reduction, Reverse Gear Reduction, High Drive Ratio, Front Drive Ratio, Rear Tire Type/Pressure, Front Tire Type/Pressure, Rear Brakes, Front/Rear Brake, Auxiliary Brake, Parking Headlight Taillight Brake Light Instrumentation Pressurized Wet Sump Automatic PVT (...
Owners Manual - Page 144

SPECIFICATIONS SPORTSMAN XP Touring 1000 Maximum Weight Capacity 575 lbs. (261 kg) (includes operator, passenger, cargo, accessories) Dry Weight 798 lbs. (... Turning Radius 96 in. (244 cm) unloaded Fuel Capacity 5.25 gal. (20 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Fluid Capacity 37 oz. (1100 ml) Rear Gearcase...
Owners Manual - Page 145

SPECIFICATIONS SPORTSMAN XP Touring 1000 Lubrication System Transmission Type Front Suspension Rear Suspension Gear Reduction, Low Gear Reduction, Reverse Gear Reduction, High Drive Ratio, Front Drive Ratio, Rear Tire Type/Pressure, Front Tire Type/Pressure, Rear Brakes, Front/Rear Brake, Auxiliary Brake, Parking Headlight Taillight Brake Light Instrumentation Pressurized Wet Sump Automatic PVT (...
Owners Manual - Page 151

... Polaris provides on the date of purchase by this emissions-certified vehicle is extended for a period of 500 hours of engine operation, 5000 kilometers (3100 miles) of vehicle travel , or 30 calendar months from the date of any such paid service contract or paid warranty extension, but emission-related parts may be covered subject to the...
Owners Manual - Page 152

... A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE WARRANTY PERIOD DESCRIBED HEREIN. This limited warranty does not cover damage due to perform any service that has been structurally altered, or when the vehicle has been used in racing competition. Any qualified repair shop or person may deny warranty claims for failures that you use . It is prohibited...
Owners Manual - Page 156

...Uphill ...63 Driving with a Passenger...60-61 A Accessories ...134 Active Descent Control System...39 ADC System ...4X4 ...38 Engaging Active Descent Control ...39 Engine Break-In...53 Engine Fogging ...133 Engine Oil ...93-95 Engine Stop Switch ...27 EPS ...34 Equipment Modifications ...9 Error Codes, Engine...Engine Oil ...93-95 Front Gearcase ...98 Rear Gearcase Oil ...99 Transmission...96-97 154

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