2012 Kawasaki KX65 Problems and Repair Information

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Owners Manual - Page 6

... standards. The purchaser accepts all faults, obvious or concealed and there are NO WARRANTIES, expressed or implied. READ OWNER'S MANUAL. However, if improperly conducted, this sport has the potential to U.S. Disclaimer of service and/or necessary repairs. THE USE OF THIS VEHICLE SHOULD BE LIMITED TO PARTICIPATION IN SANCTIONED COMPETITION EVENTS UPON A CLOSED COURSE. THIS...
Owners Manual - Page 8

... during production, in some cases there may be minor discrepancies between the actual vehicle and the illustrations and text in racing events. This manual is the product of Kawasaki's advanced engineering, exhaustive testing, and continuous striving for a superior lightweight, high-performance machine with any mechanical device, proper care and maintenance are important for participation...
Owners Manual - Page 9

...NOTE TO PARENTS ABOUT SAFE RIDING This is a high performance off-road motorcycle designed for an OPERATOR ONLY. 3. This... Read and understand the owner's manual provided with suitable protective gear and riding apparel. Also, familiarity with any moving vehicle there are planning to always provide a safe riding environment and a properly maintained vehicle. You, the parent (and most...
Owners Manual - Page 11

... 127 127 128 129 130 TABLE OF CONTENTS SPECIFICATIONS ...GENERAL INFORMATION ...Location of Parts ...Side Stand...Fuel ...Kick Pedal ...Starting the Engine ...Shifting Gears...Stopping the Motorcycle...Stopping the Engine ...Break-In...Daily Pre-Ride Checks ...After-Race Checks ...MAINTENANCE AND ADJUSTMENT...Periodic Maintenance Chart ...Transmission Oil...Cooling System ...Spark Plug...Ignition...
Owners Manual - Page 19

...severe engine damage. The Antiknock Index is posted on service station pumps in unleaded gasoline by the U.S. If this includes any fuel off the engine before...warranty. The octane rating of a gasoline is an average of the Research Octane Number (RON) and the Motor Octane Number (MON) as shown in areas of poor quality or nonrecommended fuel may result in unsatisfactory performance. j Fuels...
Owners Manual - Page 20

...Engine Oil Oil must also be used in your Kawasaki for use in the fuel tank. Gasoline/Ether Blends - When not operating your Kawasaki. See the Storage section in the fuel system. Never store this manual... than 5% methanol. Fuel system damage and performance problems may cause paint fading or damage. NOTICE Never use an equivalent type of the fuel which minimizes gummy deposits...
Owners Manual - Page 21

... system is about 31 mL of oil per liter of operation. Too much oil will cause engine damage or premature wear. therefore, prepare a fresh mixture for each day of gasoline. When ...żAt low temperature, oil will not easily mix with the transmission in any gear. żCastrol A747 Gasoline-Engine Oil Mixing Ratio 32 : 1 (gasoline: engine oil) A 32-to ensure a well-blended mixture. ż...
Owners Manual - Page 22

A. OFF position C. Fuel Tap B. Choke Knob after the engine has started with the transmission in injury. ON position NOTE żWhen the engine is already warm or on hot days, sure the transmission is in neutral. • Make If the engine is cold, pull up . 20 GENERAL INFORMATION j Starting the Engine • Turn the fuel tap lever to ride...
Owners Manual - Page 23

... pedal. The neutral is equipped with your toes, gently release the clutch lever, and then release the shift pedal. Careless, incomplete shifting can cause the transmission to jump out of gear and lead to the next gear, pull in the clutch lever, lift the shift pedal with a 6-speed "return shift...
Owners Manual - Page 24

Stopping the Engine the transmission into the neutral position. • Shift After racing the engine slightly, close the throttle and apply both front and rear brakes. Pull in certain circumstances. A. Engine Stop Button • Turn the fuel tap lever to a stop button. Shift down progressively to ensure good engine response at all speeds. Independent use of the...
Owners Manual - Page 25

... the motorcycle for performance and reliability. 5. 6. Scores on the cylinder wall should be carried out to #600 emery cloth. NOTICE For the first hour or 20 km (12 mi) of the break-in period. j NOTE żThe low-speed operation during the break-in the engine as in the engine and transmission, which are necessary...
Owners Manual - Page 26

... the proper riding skills and techniques and avoiding recklessly high engine speeds will keep optimum engine performance, replace the piston rings after break-in , install a new standard spark plug, and change the transmission oil. żTo keep the engine trouble-free. Stop and let the engine cool completely. Before putting the motorcycle into operation, bleed the...
Owners Manual - Page 27

...or an accident. If any irregularities are found during these checks will help ensure a safe, reliable ride. Always perform daily safety checks before you ride. DANGER Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas. Operate only in enclosed areas. Engine Transmission oil ...Coolant ...Radiator Cap ...Spark Plug ...Cylinder Head Nut ...Cylinder Nut ...Clutch...
Owners Manual - Page 34

... oil periodically. Oil filler Cap E. Center of the oil level gauge. Check the transmission oil level through the oil filler opening. WARNING Vehicle operation with insufficient, deteriorated, or contaminated transmission oil will cause accelerated wear and may result in the engine. The oil should come up to the center of oil level gauge If...
Owners Manual - Page 35

...;m (2.0 kgf·m, 14 ft·lb). Remove the oil drain plug and position the vehicle perpendicular to the ground to allow all the oil to ensure long engine life. in the specified amount of used oil properly. Recommended Transmission Oil Type API SG, SH, SJ, SL or SM with its new gasket and...
Owners Manual - Page 36

... a car wash facility, could damage the radiator fins and impair the radiator's effectiveness. NOTICE Using high-pressure water, as from the engine and transfers it to overheating and consequent engine damage....the recommended oil for obstruction by installing unauthorized accessories in front of water. If the coolant level becomes low, the engine overheats and may need to be changed to ...
Owners Manual - Page 57

... Plates NOTICE If dry steel plates and friction plates are installed, apply transmission oil to the surfaces of removal. Install the friction plates and steel ... to the water • pump shaft to start and finish with a friction plate. If the right engine cover is installed without greasing the water pump shaft, the pump seal could be sure to prevent water pump seal damage. j NOTICE A....
Owners Manual - Page 106

...or difficulties Fuel does not flow fuel in troubleshooting for each problem listed. 104...Fuel tap • Fuel line clogged clogged • Float valve clogged • Engine flooded level too high • Fuel Float • valve worn or stuck open Engine does not turn over Cylinder or piston seized Crankshaft seized Connecting rod small end seized Connecting rod big end seized Transmission...
Owners Manual - Page 107

... damaged • Other defective • Igniter Transmission oil viscosity too high • Brake dragging • Poor or no high-speed performance Firing incorrect Spark plug dirty, damaged, or ...• Piston ring side clearance excessive • Cylinder head gasket damaged • j Fuel-air mixture incorrect jet clogged or wrong size • Main Jet needle or needle jet worn &#...
Owners Manual - Page 125

..., mud adheres to • When the tires and other parts of the vehicle. Take care not to overheat the engine in these conditions. In muddy or sandy conditions, increase chain slack as the chain and sprockets will deliver best performance for all portions of the vehicle and therefore reduce performance. Special Care According to Track Conditions...

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