2007 Polaris Outlaw Problems and Repair Information
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Popular 2007 Polaris Outlaw Manual Pages
Owners Manual - Page 3
If you cannot locate this product contains chemicals known to the owner's manual on the next page. A card containing important ATV safety information should be attached to cause cancer, birth defects or other reproductive harm. WARNING
The engine exhaust from this card, or if it has been removed, please call 1-800-342-3764 for assistance.
Owners Manual - Page 7
... of your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD) Technician. WELCOME
We believe Polaris sets a standard of excellence for all of your service needs during, and after, the warranty period. Have your accessories and clothing delivered right to your dealership for all utility and recreational vehicles manufactured in this owner's manual. Be sure...
Owners Manual - Page 44
... rolling backwards. Turn the ATV around and remount, following the procedure described in the owner's manual. HOW TO AVOID THE HAZARD: Maintain steady speed when climbing a hill. When fully stopped...side if ATV is lost: Keep your weight uphill. Apply front brakes gradually. Never apply engine power. Apply the front brake gradually. See page 82. 41 When fully stopped, apply ...
Owners Manual - Page 55
...idle and the ATV will slow down when the lever is spring loaded.
Engine speed returns to severe injury or death. FEATURES AND CONTROLS
WARNING
Operating an...engine. Also check occasionally during operation. Throttle Lever
Engine speed and vehicle movement are controlled by pressing the throttle lever (1) toward the handlebar. Always check the lever for service if throttle problems ...
Owners Manual - Page 66
... the throttle and fully squeeze the clutch lever while shifting gears. 63 One full stroke of the pedal shifts the transmission to the next gear in front of control or vehicle overturn. Manual Shift
FEATURES AND CONTROLS
Shift Pedal The gear shift pedal is located in the shifting sequence. WARNING
Shifting without releasing...
Owners Manual - Page 67
... to disengage the clutch. When starting from a stopped position, place the transmission in first gear, simultaneously release the throttle, disengage the clutch and shift ....
Depress the gear shift pedal one full stroke. FEATURES AND CONTROLS
Manual Shift
NOTE:
Shifting Gears
Always allow a cold engine to additional gears. 8. Gradually squeeze the throttle lever while slowly releasing...
Owners Manual - Page 68
NOTE:
FEATURES AND CONTROLS
1
The lock will automatically re-engage when the transmission is shifted out of reverse gear.
65
Shift down into reverse unintentionally. 1. Push the lock-out lever forward toward the handlebar to unlock the transmission. 3. Manual Shift
Reverse Lock-Out Switch The reverse lock-out switch (1) prevents the operator from shifting...
Owners Manual - Page 69
... the tires to a lower gear. FEATURES AND CONTROLS
Manual Shift
Deceleration To slow or stop rotating, which could also cause engine or drive train damage.
NOTE: Be sure the engine RPM has sufficiently decreased before shifting to a lower gear. Make sure the engine RPM has sufficiently decreased before shifting to a lower gear.
66 As the vehicle...
Owners Manual - Page 71
...damage close-fitted engine and transmission parts. Follow the break-in period for your part is defined as following procedures carefully. No single action on your vehicle.
68 Do not... Period
Careful treatment of a new engine and transmission will result in . Perform the following the procedures for a proper break-in more efficient performance and longer life for extended periods ...
Owners Manual - Page 75
... the vehicle immediately after starting could cause engine damage.
Never run an engine in neutral, lock the parking brake and disengage the clutch. 2. Allow the engine to warm up for several minutes before operating.
1. Place the transmission in an enclosed area. WARNING
Engine exhaust contains poisonous carbon monoxide and can be started when the transmission is in...
Owners Manual - Page 79
... determine your right thumb while slowly releasing the clutch lever to warm up, then shift the transmission into gear. See page 64. 3. Practice maneuvering and using the throttle, clutch and brakes on the handlebars. 2. Start the engine and allow it to begin driving. 6. OPERATION
Driving Safely
Driving Procedures 1. Slowly depress the throttle...
Owners Manual - Page 85
...of the vehicle, or on the left side if the vehicle is the K-turn around while climbing a hill is pointing straight uphill.
82 When completely stopped, shut off the engine. Use ... manual. Keep your body weight uphill. 2. One maneuver that can be used when it down the hill! Leaving the transmission in serious injury or death. Avoid climbing steep hills (25_ maximum). If the vehicle stalls...
Owners Manual - Page 87
Place the transmission in first gear. 3. Always block the rear wheels on an incline if possible. See illustration. 5. Lock the parking brake. 4. Turn the fuel valve off . 2. Turn the engine off .
84 If it's unavoidable, follow these precautions: 1. OPERATION
Driving Safely
Parking on an Incline Avoid parking on the downhill side.
Owners Manual - Page 90
... your weight carefully, avoid sudden movements, and maintain a slow and steady forward motion. Perform the services outlined in water.
Driving Safely
Driving Through Water
OPERATION
CAUTION
Major engine damage can result if the vehicle is operated in water that exceeds the recommended maximum depth, go slowly, balance your dealer at the first opportunity.
87...
Owners Manual - Page 98
...-4 oil Check operation Check operation and adjustment Check operation Check operation
E
Air filter and Pre-cleaner Coolant Fuel
"
Engine/transmission oil Throttle Clutch Lights Engine stop switch
"
95 Periodic Maintenance Chart
Item Hours Brake systems/fluid Tires Wheels/lug nuts Frame fasteners
"
MAINTENANCE AND LUBRICATION
Remarks
Maintenance Interval (whichever comes first) Calendar Pre...
Owners Manual - Page 101
lubricate; J F
Emission-Related Service Have an authorized Polaris dealer perform these procedures more often for vehicles subjected to storage Inspect; adjust and lubricate if needed Inspect
E E
Throttle Cable/ETC Switch Choke (enricher) cable Drive chain(s) Engine breather hose and filter (in airbox)
" "
E
E
" Perform these services. Polaris Premium All Season Grease
98 ...
Owners Manual - Page 104
... hoses Engine mounts Brake fluid Spark arrestor Front and rear wheel bearings Idle speed Toe adjustment Headlight aim
J
J
J
E
" Perform these services. change...Miles (Km) 1000 (1600) 1000 (1600) 1000 (1600) 2000 (3200) 3000 (4800) 3000 (4800) 100 H 100 H 100 H 200 H 300 H 300 H - J F
Emission-Related Service Have an authorized Polaris dealer perform these procedures more often for vehicles...
Owners Manual - Page 105
... life. Its exceptional frictional properties result in high performance engines. PS-4 oil possesses unsurpassed film strength over the widest possible temperature range.
Never mix oil brands.
102 PS-4 has been specifically formulated for use in more efficient operation, more power output and lower fuel consumption. Polaris recommends the use of Polaris products. MAINTENANCE...
Owners Manual - Page 158
... front spring preload (see page 157) and repeat all steps.
155 Place the transmission in neutral and slowly roll the machine forward and rearward at least ten feet (3 m) without lifting or pushing down on the vehicle, repeat the measurement performed in step 4. 9. The difference should be between 3.75 and 4 inches (9.5-10.2 cm). 10...
Owners Manual - Page 162
...between 4 and 4.25 inches (10.2-10.8 cm). 10. With the rider still on the vehicle, repeat the measurement performed in neutral and slowly roll the machine forward and rearward at least ten feet (3 m) without lifting...on the seat with hands on the suspension. 7. Place the transmission in step 4. 9. Turn the handlebars fully to the left and right. 8. Rear Suspension
ADJUSTMENTS
Suspension Set-Up...
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