2009 Polaris Ranger Crew Problems and Repair Information
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Popular 2009 Polaris Ranger Crew Manual Pages
Owners Manual - Page 3
WARNING
Read, understand, and follow the safety precautions could result in this product contains chemicals known to cause cancer, birth defects or other reproductive harm.
Failure to follow all of California to the State of the instructions and safety precautions in serious injury or death. WARNING
The engine exhaust from this manual and on all product labels.
Owners Manual - Page 4
... a standard of excellence for all of your vehicle best and is outlined in the Polaris Service Manual and should be sure to our worldwide family of your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD) Technician. For safe and enjoyable operation of apparel, parts and accessories, available through our online store at www.purepolaris...
Owners Manual - Page 8
... OPERATOR, PASSENGERS, CARGO, AND ACCESSORIES. Safety Decals and Locations
SAFETY
Warning decals have been placed on the vehicle for your Polaris dealer to purchase a replacement. WARNING Multi-Passenger Maximum Box Load 1000 lbs. (455 kg) WARNING IMPROPER TIRE PRESSURE OR OVERLOADING can cause loss of the box. Read Owner's Manual for braking when carrying...
Owners Manual - Page 10
...'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT. 7175215
7 NEVER operate this vehicle if you are under age five. • Use ALCOHOL or DRUGS before or while operating this vehicle on HILLS steeper than five passengers, or passengers under age 16 or without a valid driver's license. 7175101
Shift Caution
CAUTION To avoid transmission damage...
Owners Manual - Page 11
...vehicle are responsible for anyone under the age of 5 may ride as motorcycles and cars.
Age Restrictions
This vehicle is an off-road vehicle. Read and understand your owner's manual...'s license.
This vehicle handles differently than other vehicles, such as a passenger in severe injury or death. We strongly advise you are thoroughly inspected at specific intervals.
8 A...
Owners Manual - Page 15
... 1-800342-3764.
12
SAFETY
Operator Safety
• Never modify this vehicle through improper installation or use or accidental starting. See page 37. • Always apply the service brakes before releasing the park brake. • Always turn off the engine before getting out of accessories. • Never exceed the stated load capacity for hauling cargo...
Owners Manual - Page 29
... damage could result.
26 Service Interval/Diagnostic Mode Indicator 5. This 6 3 4 5 7 indicator displays gear shifter position. 8 H = High Gear L = Low Gear N = Neutral R = Reverse Gear 2 2. Engine Hour Display Indicator 4. All segments will flash, FUEL will display in the AWD posi1 tion. 3. Low Battery and Over Voltage - This warning usually indicates that the vehicle is located in the...
Owners Manual - Page 38
... at idle.
35 To change gears, stop the vehicle, and with the engine idling, move the lever to assure proper
transmission function. See your dealer if you experience any shifting problems.
CAUTION
Do not attempt to shift the transmission while the vehicle is important to the desired gear.
NOTE: Maintaining shift linkage adjustment is moving . High...
Owners Manual - Page 45
... several minutes before operating the vehicle.
42 Repeat steps 4 and 5 until the engine idles smoothly. CAUTION
Operating the vehicle immediately after starting the engine.
4. Apply the brakes. If the engine does not start within five seconds, release the ignition switch and wait five seconds.
Engage the park brake. 3. Shift the transmission to START. Never run an...
Owners Manual - Page 47
...packed surfaces with this vehicle. Drive slowly. Check your surroundings and determine your right foot to warm up, apply the service brakes, and shift the transmission into gear. 3. ...Do not carry a passenger until you have at least two hours of travel. 4. NOTE: Low gear is
intended for operating the RANGER. After starting the engine...
Owners Manual - Page 51
.... Always determine water depths and current before starting the engine, perform the service outlined on page 95, and take the vehicle to your dealer before entering. 2. NOTE: After running...recommended depth equal to your vehicle in major damage if the vehicle isn't serviced correctly and promptly. OPERATION
Driving Safely
Driving Through Water
WARNING
The large tires on page 60. Give...
Owners Manual - Page 54
Place the transmission in serious injury or death. Apply the brakes. Block the rear wheels on a hill, or park the vehicle in a sidehill position instead.
Always engage the park brake after stopping the engine. Always block the downhill side of control and result in gear. 2. Always disengage the park brake before operating the vehicle.
51...
Owners Manual - Page 65
...Steering
Remarks
Miles (Km)...X Front suspension X Rear suspension Tires X Brake fluid level X Brake pedal travel Brake system Wheels/fasteners Frame fasteners X Engine oil level X Air filter, ...) X Transmission oil
X Perform these services.
62 E Emission Control System Service - 4 Cycle (California) Q Have an authorized Polaris dealer perform these procedures more often for vehicles subjected to...
Owners Manual - Page 66
... (if applicable) X Engine oil change X Oil filter change at one month Check tension, adjust Lubricate all fittings, pivots, cables, etc. replace if necessary Perform a break-in ) Park brake cable tension X General lubrication Shift Linkage
Q Steering
MAINTENANCE
Remarks
Miles (Km) Inspect; adjust; lubricate; replace if necessary Inspect; E Emission Control System Service - 4 Cycle...
Owners Manual - Page 67
...Service - 4 Cycle (California).
nal to water, mud, etc. MAINTENANCE
Item
Periodic Maintenance Chart
Maintenance Interval
(whichever comes first) Hours Calendar E
Q Fuel system
Remarks
Miles (Km) Check for leaks Inspect Inspect Inspect;
clean external surfaces Inspect for leaks at tank cap, lines, fuel valve, filter, pump, throttle body; Q Have an authorized Polaris dealer perform...
Owners Manual - Page 88
... or death if the throttle pedal sticks during operation.
Shift the transmission to 1/8 inches (1.63.2 mm).
85 Freeplay should be erratic. Measure the distance the throttle pedal moves before starting the engine and occasionally during operation. Never start or operate this vehicle if it to pick up thoroughly. 3. Immediately contact your dealer for...
Owners Manual - Page 91
...of the park brake cable as needed.
88 Shift the transmission to ensure proper cable tension. MAINTENANCE
Brakes
Brake Inspection
...vehicle should not roll while parked. If this service is difficult due to proper tension.
1. Position the vehicle on the lever end of the limiting feature. Check the brake system for fluid leaks. 2. This will inactivate the limiting function. NOTE: If performing...
Owners Manual - Page 108
... fuel tank. 2. Cleaning and Storage
Storage Tips
MAINTENANCE
CAUTION
Starting the engine during the storage period.
Add or change fluids as recommended in the Periodic Maintenance Chart beginning on page 60. • Front and rear gearcase fluid • Transmission fluid • Brake fluid (change every two years and any necessary repairs and clean the vehicle...
Owners Manual - Page 112
... - Low Gear Reduction - Rear Tire Pressure - SPECIFICATIONS
RANGER Crew
Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Reverse Gear Reduction - High Drive Ratio - Front Tire Size - Front Tire Pressure - Front: Drive Ratio - Rear Brakes, Front/Rear Brake, Park Hood Headlight Taillights Brake Light Indicator Light Pressurized Wet Sump 2W-50 PVT, 4-wheel...
Owners Manual - Page 120
... country. This policy does not apply to perform the warranty repair. You must be authorized to Safety Recalls. If You Move: If you move to another country, be sure to contact Polaris Customer Assistance and the customs department of your move to Polaris Industries in your vehicle to present documentation of the destination country before...
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