2011 Polaris Ranger 4x4 500 EFI Problems and Repair Information

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Owners Manual - Page 2

Failure to cause cancer, birth defects or other reproductive harm. WARNING The engine exhaust from this product contains chemicals known to the State of the instructions and safety precautions in serious injury or death. WARNING Read, understand, and follow all of California to follow the safety precautions could result in this manual and on all product labels.
Owners Manual - Page 4

...passengers on the 4X4, with another vehicle. Vehicle rollover could enter vehicle. For your ...MANUAL. Reduce speed and use can occur with more than 15 degrees 15 . On public roads. Make sure passenger reads and understands all times. Watch for your seat belt. PMS 419 WARNING Improper vehicle use extra caution when carrying passengers. With non-Polaris approved accessories...
Owners Manual - Page 5

... excellence for all of your service needs during, and after, the warranty period. Your manual contains instructions for minor maintenance, but information about major repairs is interested in this owner's manual. Be sure to return to your dealership for all utility and recreational vehicles manufactured in the world today. Have your accessories and clothing delivered right to...
Owners Manual - Page 11

... WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO, AND ACCESSORIES. 1000 LBS. (455 kg) Reduce speed and allow greater... kPa) REAR TIRE - Read and follow the instructions of the labels on the vehicle carefully. Read Owner's Manual for braking when ... your POLARIS dealer to purchase a replacement. Passenger/Tire Pressure Warning (4X4) WARNING • Passengers can be centered and ...
Owners Manual - Page 12

...Manual for braking when carrying cargo. TIRE PRESSURE IN PSI (KPa): FRONT TIRE - INFLATE TO 14 psi (96.5 kPa) REAR TIRE - INFLATE TO 16 psi (110 kPa) MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGERS, CARGO, AND ACCESSORIES...WARNING Maximum Box Load 500 lbs. (227 kg) WARNING IMPROPER TIRE PRESSURE OR OVERLOADING can cause serious injury or death. • Never carry passengers ...
Owners Manual - Page 13

... guard removed. • Do not modify engine or clutch. When this vehicle is not in operation, or unattended, place shift in serious injury or death. 7175488 Age 16 Warning Operating this vehicle without a valid driver's license. 7175566 Shift Caution CAUTION To avoid transmission damage, shift only when vehicle is stationary and at idle. APPLY BRAKE...
Owners Manual - Page 18

... to prevent unauthorized use of tires specified in reverse. Avoid turning at 1-800342-3764. 14 Cargo should be sure there are no obstacles or people behind your vehicle when operating in this manual. Reduce speed and follow the instructions in this manual for braking. • Always place the transmission in this manual. Wet brakes may have...
Owners Manual - Page 23

... size and type of the vehicle. Improper Tire Maintenance Operating this vehicle with improper tires or with local authorities and residents to control speed. Unauthorized Use of the vehicle, you begin rolling downhill: • Never apply engine power. • Apply the brakes gradually until the vehicle is fully stopped. • Place the transmission in the ignition can cause...
Owners Manual - Page 27

... result. See pages 33-36. High gear is moving. See your dealer if you experience any shifting problems. NOTICE: Do not attempt to shift the transmission while the vehicle is moving or damage to shift gears with engine speed above idle or while the vehicle is intended for the RANGER. To change gears, stop the...
Owners Manual - Page 52

...-flowing water, which could result in loss of control and lead to engine oil, transmission oil, front and rear gearcases (if equipped), and all grease fittings. 48 Do not start the engine! Floorboard WARNING! The large tires on page 79, and take the vehicle to the floorboards. Give special attention to serious injury or death...
Owners Manual - Page 64

.../tail lamp X Air filter, E main element X Perform these procedures more often for vehicles subjected to conduct this maintenance will not void the emissions warranty but may affect emissions.) n Have an authorized POLARIS dealer perform these services. Item Maintenance Interval (whichever comes first) Hours Calendar n Steering Remarks Miles (Km) Inspect; See Pre-Ride Checklist on...
Owners Manual - Page 65

...Perform these services. 61 adjust; test Inspect level; change yearly Inspect level; E Emission-Related Service. n Have an authorized POLARIS dealer perform...Transmission oil X Engine breather E filter (if equipped) X Engine...Miles (Km) Inspect periodically Check terminals; replace if necessary Inspect duct for vehicles subjected to severe use. pressure test system yearly Perform...
Owners Manual - Page 66

... Front wheel bearings n Brake fluid Spark arrestor Idle speed n Toe adjustment n Auxiliary brake (if X equipped) Headlight aim X Perform these services. 62 E Emission-Related Service. clean external surfaces Inspect for leaks at tank cap, lines, fuel valve, pump, throttle body; adjust when parts are replaced Inspect daily; MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval...
Owners Manual - Page 81

... it in place during operation. The PVT system has been precision balanced. Extensive engineering and testing has been conducted to ensure the safety of balance, creating vibration and... outlined in the owner's manual. • This PVT system is securely in any component of the PVT components (belt, cover, etc.). MAINTENANCE POLARIS Variable Transmission (PVT) System WARNING Failure...
Owners Manual - Page 88

...freeplay if necessary. Place the transmission in the Periodic Maintenance Chart beginning on page 59. Start the engine. Freeplay should be erratic. ... low engine speed. Measure the distance the throttle pedal moves before starting the engine and occasionally during operation. Always check the pedal for service if throttle problems arise. Never start or operate this vehicle if ...
Owners Manual - Page 105

... fuel and removes carbon deposits from pistons, rings, valves and exhaust systems. 3. Inspect and Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended. Never start the engine during the storage period will disturb the protective film created by fogging and damage could occur. Clean the Exterior Make any necessary repairs...
Owners Manual - Page 117

... caused by an unauthorized repair center; use of completing an effective repair. The exclusive remedy for commercial purposes. improper engine timing; improper fuel; Warranty will not apply to ... or implied warranties, so the above limitations or exclusions may not apply to you if inconsistent with the vehicle. WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES Warranty applies to ...
Owners Manual - Page 122

... REMEDY FAILED OF ITS ESSENTIAL PURPOSE. Any qualified repair shop or person may maintain, replace, or repair the emission control devices or systems on how long an implied warranty lasts, so the above limitation may deny warranty claims for performing the scheduled maintenance identified in the owner's manual. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON...
Owners Manual - Page 127

... Diagnostics...35 Gear Selector ...23 Gearcase Specification Chart ...68 Gearcase, Front ...70-71 Gearcase, Main ...69 Gearcases ...68-71 Gears, Shifting ...23 F Filter Systems ...80-81 Filter, Air ...80 Filter, Breather ...81 Fluid, Battery ...95 Fluid Change Engine Oil ...66-68 Front Gearcase ...71 Main Gearcase ...69 Transmission ...69 Fluid Level Coolant (Overflow...
Owners Manual - Page 128

... Removing the Vehicle from Storage 103 Reverse Operation ...50 Rider Information Center...32-38 Rollover Protective Structure ...30 ROPS Cab Frame...30 O Obstacles ...49 Odometer ...33 Oil, Engine...64-68 Oil Change Engine ...66-68 Front Gearcase ...71 Main Gearcase ...69 Transmission ...69 Oil Level Engine ...65 Front Gearcase ...70 Main Gearcase ...69 Transmission ...69 Oil Pump Priming...

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