2012 Polaris RZR 4 Problems and Repair Information
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Popular 2012 Polaris RZR 4 Manual Pages
Owners Manual - Page 4
...AND PASSENGERS. READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. PMS 419
WARNING
Improper vehicle use extra caution when ...cab nets. • reduce speed and use can result in SEVERE INJURY or DEATH NEVER Operate: • without first viewing safety video and quick start guide. • with more than one passenger in a 2-seat vehicle. • with non-Polaris approved accessories...
Owners Manual - Page 5
... in your vehicle, be performed only by a factory certified Master Service Dealer® (MSD) Technician. Be sure to return to your dealership for all of excellence for all utility and recreational vehicles manufactured in this owner's manual. WELCOME
Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of apparel, parts and accessories, available...
Owners Manual - Page 19
... downhill while applying light brake pressure to one side. Never descend a hill with the transmission in the owner's manual. If crossing a hillside is unavoidable, always follow proper procedures for traveling down a hill at an angle, which would cause the vehicle to lean sharply to control speed.
15 Maintain a steady speed when climbing a hill...
Owners Manual - Page 28
...USE ON PUBLIC ROADS NEVER USE WITH DRUGS OR ALCOHOL LOCATE AND READ OWNER'S MANUAL. avoid sharp turns or sudden braking. • make sure passenger reads and ...vehicle use extra caution when carrying a passenger. • operate slowly in SEVERE INJURY or DEATH NEVER operate: • without first viewing safety video and quick start guide. • with non-POLARIS approved accessories...
Owners Manual - Page 29
... could enter vehicle. IF OWNER'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT.
7176607
25 ALWAYS: • keep hands and feet inside vehicle. •...vehicle use extra caution when carrying passengers. • operate slowly in SEVERE INJURY or DEATH NEVER operate: • without first viewing safety video and quick start guide. • with non-POLARIS approved accessories...
Owners Manual - Page 42
... AND CONTROLS
Gear Selector
P: Park R: Reverse N: Neutral L: Low Gear H: High Gear To change gears, stop the vehicle, and with engine speed above idle or while the vehicle is moving or damage to the transmission could result.
Using Low Range
Always shift into low gear for any shifting problems. NOTICE: Do not attempt to shift the...
Owners Manual - Page 60
... (goggles or face shield). 4. Start the engine.
56 Do not carry a passenger until you have at least two hours of driving experience with vehicle operation and handling. 7. Place the transmission in the driver's seat and fasten the seat belt. 8. Do not tow or carry cargo during this vehicle. 5. Perform the pre-ride inspection. OPERATION
New...
Owners Manual - Page 66
... floor level. The friction will help dry out the pads. If your vehicle may have gradual inclines. The large tires on page 109, and take it 's impossible to bring the vehicle to your dealer before starting the engine, perform the service outlined on your vehicle becomes immersed or is operated in water that exceeds the maximum recommended...
Owners Manual - Page 75
...-Related Service Have an authorized POLARIS dealer perform these procedures more often for vehicles subjected...Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine...case oil
Perform these services.
71 Item Maintenance Interval
(whichever comes first) Hours Calendar
Steering
Remarks
Miles (Km) 100 (...
Owners Manual - Page 76
... Lubricate Inspect coolant strength seasonally; E Emission-Related Service Have an authorized POLARIS dealer perform these procedures more often for vehicles subjected to severe use. lubricate; replace lines every two years 600 (1000) Inspect; replace if necessary Inspect duct for leaks at tank cap, lines, filter, pump, throttle body; pressure test system yearly
25...
Owners Manual - Page 77
... arrester Idle speed
Toe adjustment
Headlight aim
Perform these services
73 MAINTENANCE
Periodic Maintenance Chart
Item Maintenance Interval
(whichever comes first) Hours Calendar Radiator (if equipped) Cooling Hoses Engine mounts Exhaust muffler/ pipe
Ignition timing
Remarks
Miles (Km) 1000 (1600) Inspect; replace worn parts 1000 (1600...
Owners Manual - Page 97
Extensive engineering and testing... can result in severe injury or death. However, as outlined in the owner's manual. • This PVT system is intended for creating excessive heat that a failure ... will cause the system to be out of force on components.
MAINTENANCE
POLARIS Variable Transmission (PVT) System
WARNING
Failure to comply with the instructions in this product. The...
Owners Manual - Page 101
...
1. Place the transmission in PARK. 2. Start the engine. Freeplay should be 1/16 to control, and the idle speed may be hard to 1/8 inches (1.53 mm).
97 Immediately contact your dealer for free movement and return before the engine begins to pick up thoroughly. 3. Always check the pedal for service if throttle problems arise. If the...
Owners Manual - Page 123
... every two years and any necessary repairs and clean the vehicle as recommended in the Periodic Maintenance Chart beginning on the container for 15-20 minutes to allow the stabilizer to disperse through the entire fuel delivery system. MAINTENANCE
Cleaning and Storage
Storage Tips
NOTICE: Starting the engine during the storage period. Follow the...
Owners Manual - Page 126
SPECIFICATIONS
RANGER RZR / RZR S
Gross Vehicle Weight Dry Weight Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Receiver Hitch Tongue Capacity Receiver Hitch Towing Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Rear Gearcase Oil Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Transfer Case Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance ...
Owners Manual - Page 127
... Reduction - Rear Tire Pressure - Rear Brakes, Front/Rear Headlights Headlights (LE models) Taillights Brake Lights Instrument Cluster Auxiliary DC Outlet Wet Sump 2W-50 Automatic POLARIS Variable Transmission Dual Range P/R/N/L/H ...- Final Tire Size - Front Tire Pressure - High Drive Ratio - Front Tire Size - SPECIFICATIONS
RANGER RZR / RZR S
Lubrication System Engine Oil Driving System...
Owners Manual - Page 129
... Pressure - High Drive Ratio - Front Tire Pressure - SPECIFICATIONS
RANGER RZR 4
Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Front Tire Size - Rear Brakes, Front/Rear Headlights Headlights (LE models) Taillights Brake Lights Instrument Cluster Auxiliary DC Outlets Wet Sump 2W-50 Automatic POLARIS Variable Transmission Dual Range P/R/N/L/H 8.71:1 5.94:1 3.14...
Owners Manual - Page 136
... fees Product pick-up/delivery Loss of vacation/personal time
This warranty also excludes failures resulting from warranty coverage in the event of a warranty claim:
Spark Plugs Filters Fuel Sealants Hotel fees Towing charges Mileage Rentals/Loss of product use of completing an effective repair. failure due to snow, water, dirt or other casualty not determined...
Owners Manual - Page 141
... when the vehicle has been used in racing competition. If you have been caused by the owner's or operator's improper maintenance or use, by accidents for which POLARIS has no responsibility, or by a defect in the owner's manual. This limited warranty also does not cover any service that may maintain, replace, or repair the emission...
Owners Manual - Page 145
...Warranty . 136-137 Engaging AWD...40 Engine Break-In ...51 Engine Fogging...120 Engine Idle Speed ...98 Engine Oil ...76-79 Engine Starting ...54 Engine Stopping ...54 EPS ...36 Equipment Modifications ...7 Error Codes, Engine... ...84 Main Gearcase ...82-83 Rear Gearcase ...85 Specification Chart ...86 Transfer Case ...80-81 Transmission...82-83 Gears, shifting...38 Gloves ...9 Grill Removal ...
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