2014 Polaris Sportsman Big Boss 6x6 Problems and Repair Information
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Popular 2014 Polaris Sportsman Big Boss 6x6 Manual Pages
Owners Manual - Page 2
Failure to cause cancer, birth defects or other reproductive harm.
WARNING
The engine exhaust from this manual and on all product labels. WARNING
Read, understand, and follow the safety precautions could result in this product contains chemicals known to the State of California to follow all of the instructions and safety precautions in serious injury or death.
Owners Manual - Page 3
... maintenance, but information about major repairs is interested in the world today. Your manual contains instructions for all utility and recreational vehicles manufactured in your POLARIS vehicle. Be sure to follow the instructions and recommendations in the POLARIS Service Manual and should be performed only by a factory certified Master Service Dealer® (MSD) technician. WELCOME...
Owners Manual - Page 9
... critical components on a regular basis. Call ATV Enrollment Express at specific intervals. This preventive maintenance program is designed to ensure that all laws...program outlined in your owner's manual. Familiarize yourself with printed materials that is a top priority for a fee. This training is an off-road vehicle. You should review this vehicle in the ATV RiderCoursesm for ...
Owners Manual - Page 13
...procedures and schedules described in an enclosed area.
The engine exhaust from this vehicle only outdoors or in a short time. SAFETY
... where refueling is performed or where gasoline is in safe operating condition before each use to Exhaust
Engine exhaust fumes are... manual.
11 Operate this product contains chemicals known to inspect and verify that the vehicle is stored. • Do...
Owners Manual - Page 17
...procedures for traveling down hills as described in the owner's manual. See page 57. • Always descend a hill with the transmission in neutral. See page 36. • Always check ...4X4 switch to ADC 4X4 (if equipped) before descending a hill. • Shift your weight rearward. • Never travel down a hill at an angle, which would cause the vehicle to lean sharply to turn the vehicle...
Owners Manual - Page 18
... ADC 4X4 (if equipped) before ascending or descending a hill. See page 58.
16 If the vehicle begins rolling downhill: • Keep body weight uphill. • Never apply engine power. • Never apply the rear brake while rolling backwards. If all forward speed is lost: • Keep body weight uphill. • Apply the service brakes...
Owners Manual - Page 27
...68 KG)
7170509
AWD Switch Label
Do not push switch to engage AWD if the rear wheels are spinning. See your Owner's Manual.
7079780
25 Doing so can cause part failure, possible imbalance, and excessive engine RPM, which ...guard. To prevent serious injury, do not operate vehicle with guard removed. • Do not modify engine or clutch. This may cause severe drive shaft and clutch damage.
Owners Manual - Page 35
... P: Park To shift gears, brake to the fuel tank. When the engine is left unattended. Belt Life To extend belt life, use fuel with the engine speed above idle or while the vehicle is moving could cause transmission damage.
Fuel Tank Cap
Always refuel with a minimum pump octane number of the vehicle. Use either leaded or unleaded gasoline with...
Owners Manual - Page 38
... ADC system (if equipped) allows engine braking to all four of the following conditions occur: • The 4X4 switch must be in the ADC 4X4 position • Vehicle speed must be 15 MPH (24 km/h) or less • The throttle must be closed (throttle lever released) • The transmission must be in gear (high, low...
Owners Manual - Page 60
... move the 4X4 switch to turn the handlebars full left if the vehicle is on more level ground.
58 Leave the transmission in forward. 9. While holding the service brake, release the parking brake lock and slowly allow the vehicle to your right until the vehicle is pointing straight uphill. 5. Restart the engine with the service brake, until it...
Owners Manual - Page 61
... these procedures when operating through deep or fast-flowing water. Do not make sudden throttle changes.
59 Perform the services outlined in serious engine damage. If the vehicle tips or overturns in water, or if the engine stops during or after operation in water. The friction will help dry out the pads. Avoid sudden movements...
Owners Manual - Page 82
... Chart
Maintenance Chart Key
Symbol
Ź E D
Description
Perform these operations more often for vehicles subjected to conduct this maintenance will not void the emissions warranty but may affect emissions) Have an authorized POLARIS dealer perform these services. Emission-related service (failure to severe use.
Improperly performing the procedures marked with a "D" could result in...
Owners Manual - Page 84
...; Cooling hoses Ź Engine mounts Exhaust muffler/ pipe D Spark plug E Ź Wiring
D Clutches (drive and driven) D Shift selector lubricant D Brake fluid D ADC fluid Ź Fuel filter D E Spark arrester D Toe adjustment Ź Auxiliary brake D Headlight aim
100 H 200 H 200 H 200 H 200 H
12 M 24 M 24 M 24 M 24 M
300 H
36 M -
Ź Perform these services.
82 replace worn...
Owners Manual - Page 101
... the wheel.
99
Elevate the side of the vehicle by your authorized POLARIS dealer. Remove the wheel nuts. 7. All service must be performed by placing a suitable stand under the footrest frame. 6.
Place the transmission in this manual and on the labels on page 134 for recommended tire type, size and pressure. WARNING! Loosen the wheel nuts...
Owners Manual - Page 126
...Make any necessary repairs and then clean the vehicle as recommended. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon... Allow the engine to disperse through the entire fuel delivery system. Fill the fuel tank. 2.
Drain the sediment tube.
124 Never start the engine during the storage...
Owners Manual - Page 136
SPECIFICATIONS
SPORTSMAN BIG BOSS 6X6 800 EFI
Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Rear Gearcase Oil Capacity Mid Gearcase Oil Capacity Transmission Oil Capacity Front Rack/Storage Box Capacity Cargo Box Capacity Receiver Hitch Tongue Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length...
Owners Manual - Page 140
...WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS EXCLUDED FROM THIS LIMITED WARRANTY. Mixing oil brands or using non-recommended oil may cause engine damage. This warranty...loss or expense, including mileage, transportation costs, hotels...Wheels and tires Suspension ...
Owners Manual - Page 143
...'s regulated emissions. This EPA emissions warranty period is to the following systems:
• Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems
The following parts are also considered emission-related components for a period of 250 hours of engine operation, 2500 kilometers (3100 miles) of vehicle travel , or 30 calendar months...
Owners Manual - Page 144
... EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE. POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. This limited warranty excludes failures not caused by fire, explosions or other similar causes beyond the control of any engine that has been structurally altered, or when the vehicle has been used in material or workmanship. This limited...
Owners Manual - Page 145
... by acts of the applicable California regulations and may maintain, replace, or repair the emission control devices or systems on your vehicle.
POLARIS also recommends that may deny warranty claims for failures that have any service that you use , by an aftermarket parts manufacturer reduces the effectiveness of the Clean Air Act if a part...
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