Roadside Assistance Card 1st Printing
Page 1
... qualified Ford, Lincoln Mercury dealer within 100 feet (30.5 meters) of the 35 miles. The services available are available to any mileage costs in excess of a paved or county maintained road. If traveling in your wallet. No recoveries. Roadside Assistance • Warranty Towing • Non-warranty Towing • Collision Towing • Battery Jump-start • Fuel Delivery • Lock-out Assistance • Flat Tire Change •...
... qualified Ford, Lincoln Mercury dealer within 100 feet (30.5 meters) of the 35 miles. The services available are available to any mileage costs in excess of a paved or county maintained road. If traveling in your wallet. No recoveries. Roadside Assistance • Warranty Towing • Non-warranty Towing • Collision Towing • Battery Jump-start • Fuel Delivery • Lock-out Assistance • Flat Tire Change •...
Scheduled Maintenance Guide 2nd Printing
Page 8
... to Wheel Lug Nut Torque Specification in your "Owner's Guide" for the proper lug nut torque specification. 8 Scheduled Maintenance 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) and clean sliding door contact switches, if equipped. and lubricate door rubber weatherstrips. and clean body and door drain holes. engine cooling system level and strength. OWNER CHECKS AND SERVICES It is recommended that externally mounted spare tire is properly stowed (tight) (see dealer) and outside locks. engine oil fluid...
... to Wheel Lug Nut Torque Specification in your "Owner's Guide" for the proper lug nut torque specification. 8 Scheduled Maintenance 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) and clean sliding door contact switches, if equipped. and lubricate door rubber weatherstrips. and clean body and door drain holes. engine cooling system level and strength. OWNER CHECKS AND SERVICES It is recommended that externally mounted spare tire is properly stowed (tight) (see dealer) and outside locks. engine oil fluid...
Scheduled Maintenance Guide 2nd Printing
Page 17
... tires for wear and measure tread depth (vehicles with dual rear wheels should only rotate if unusual wear is noted) Inspect the wheels and related components for abnormal noise, wear, looseness, or drag Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: Scheduled Maintenance 17 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 30,000 miles ❑ Change engine oil and replace oil filter ❑ Inspect automatic transmission fluid...
... tires for wear and measure tread depth (vehicles with dual rear wheels should only rotate if unusual wear is noted) Inspect the wheels and related components for abnormal noise, wear, looseness, or drag Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: Scheduled Maintenance 17 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 30,000 miles ❑ Change engine oil and replace oil filter ❑ Inspect automatic transmission fluid...
Scheduled Maintenance Guide 2nd Printing
Page 20
...: P&A CODE: MILEAGE: 60,000 miles ❑ Change engine oil and replace oil filter ❑ Change automatic transmission fluid on 4x2 front wheel bearings (if non-sealed bearings) Inspect steering linkage, ball joints, suspension, tie rod ends, driveshaft, and U-joints (lubricate if equipped with the TorqShift transmission. Replace cabin air filter (if equipped) Replace climate-controlled seat filter (if equipped) Replace engine air filter Replace fuel filter (except Escape, Mariner, F-Series [non Super Duty], Expedition/Navigator [short wheel base only], E-Series) Replace wheel bearing...
...: P&A CODE: MILEAGE: 60,000 miles ❑ Change engine oil and replace oil filter ❑ Change automatic transmission fluid on 4x2 front wheel bearings (if non-sealed bearings) Inspect steering linkage, ball joints, suspension, tie rod ends, driveshaft, and U-joints (lubricate if equipped with the TorqShift transmission. Replace cabin air filter (if equipped) Replace climate-controlled seat filter (if equipped) Replace engine air filter Replace fuel filter (except Escape, Mariner, F-Series [non Super Duty], Expedition/Navigator [short wheel base only], E-Series) Replace wheel bearing...
Scheduled Maintenance Guide 2nd Printing
Page 23
... Replace engine air filter Replace fuel filter (except Escape, Mariner, F-Series [non Super Duty], Expedition/Navigator [short wheel base only], E-Series) Replace spark plugs Inspect steering linkage, ball joints, suspension, tie rod ends, driveshaft, and U-joints (lubricate if equipped with dual rear wheels should only rotate if unusual wear is noted) Inspect the wheels and related components for abnormal noise, wear, looseness, or drag Perform multi-point inspection (recommended) RO#: DATE: DEALER VALIDATION: P&A CODE: MILEAGE: Scheduled Maintenance 23 2009 Scheduled Maintenance Guide...
... Replace engine air filter Replace fuel filter (except Escape, Mariner, F-Series [non Super Duty], Expedition/Navigator [short wheel base only], E-Series) Replace spark plugs Inspect steering linkage, ball joints, suspension, tie rod ends, driveshaft, and U-joints (lubricate if equipped with dual rear wheels should only rotate if unusual wear is noted) Inspect the wheels and related components for abnormal noise, wear, looseness, or drag Perform multi-point inspection (recommended) RO#: DATE: DEALER VALIDATION: P&A CODE: MILEAGE: Scheduled Maintenance 23 2009 Scheduled Maintenance Guide...
Scheduled Maintenance Guide 2nd Printing
Page 25
... Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 120,000 miles ❑ Change engine oil and replace oil filter ❑ Replace cabin air filter (if equipped) ❑ Replace climate-controlled seat filters (if ❑ Replace engine air filter ❑ Replace fuel filter (except Escape, Mariner equipped) F-Series [non Super Duty], Expedition/Navigator [short wheel base only], E-Series) Replace PCV valve on 4x2 front wheel bearings (if non-sealed bearings) Inspect steering linkage, ball joints, suspension...
... Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 120,000 miles ❑ Change engine oil and replace oil filter ❑ Replace cabin air filter (if equipped) ❑ Replace climate-controlled seat filters (if ❑ Replace engine air filter ❑ Replace fuel filter (except Escape, Mariner equipped) F-Series [non Super Duty], Expedition/Navigator [short wheel base only], E-Series) Replace PCV valve on 4x2 front wheel bearings (if non-sealed bearings) Inspect steering linkage, ball joints, suspension...
Scheduled Maintenance Guide 2nd Printing
Page 28
... front axle U-joints Rotate tires, inspect tires for abnormal noise, wear, looseness, or drag Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 28 Scheduled Maintenance 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 150,000 miles ❑ Change engine oil and replace oil filter ❑ Change Motorcraft Premium Gold Engine Coolant (see pages 42 and 48). Change manual transmission fluid (Escape) Change rear axle lubricant on all rear wheel drive (RWD...
... front axle U-joints Rotate tires, inspect tires for abnormal noise, wear, looseness, or drag Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 28 Scheduled Maintenance 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 150,000 miles ❑ Change engine oil and replace oil filter ❑ Change Motorcraft Premium Gold Engine Coolant (see pages 42 and 48). Change manual transmission fluid (Escape) Change rear axle lubricant on all rear wheel drive (RWD...
Warranty Guide 2nd Printing
Page 15
... center. For vehicles within the New Vehicle Limited Warranty time in which case a tire of the same brand, size, load, speed and tread type will be charged a prorated amount for refund consideration. The extended coverage applies to the Engine: all internal lubricated parts, cylinder block, cylinder heads, electrical fuel pump, electronic engine control unit, engine mounts, flywheel, injection pump, manifold (exhaust and intake), manifold bolts, oil pan, oil pump, seals and gaskets, thermostat, thermostat housing, timing chain cover, timing chain (gears or belt), turbocharger/supercharger...
... center. For vehicles within the New Vehicle Limited Warranty time in which case a tire of the same brand, size, load, speed and tread type will be charged a prorated amount for refund consideration. The extended coverage applies to the Engine: all internal lubricated parts, cylinder block, cylinder heads, electrical fuel pump, electronic engine control unit, engine mounts, flywheel, injection pump, manifold (exhaust and intake), manifold bolts, oil pan, oil pump, seals and gaskets, thermostat, thermostat housing, timing chain cover, timing chain (gears or belt), turbocharger/supercharger...
Warranty Guide 2nd Printing
Page 16
... to provide free repair of miles driven. Rear-Wheel Drive: axle shafts, bearings (front and rear), center support bearing, drive axle housing (including all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines, fuel tank and frame mounted fuel conditioning module sometimes referred to the airborne material for 12 months or 12,000 miles, whichever occurs first. (4) Your vehicle's direct injection diesel engine and certain engine components are covered for an extended Corrosion Coverage...
... to provide free repair of miles driven. Rear-Wheel Drive: axle shafts, bearings (front and rear), center support bearing, drive axle housing (including all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines, fuel tank and frame mounted fuel conditioning module sometimes referred to the airborne material for 12 months or 12,000 miles, whichever occurs first. (4) Your vehicle's direct injection diesel engine and certain engine components are covered for an extended Corrosion Coverage...
Warranty Guide 2nd Printing
Page 17
... or leased a 2009-model Expedition EL (equipped with the 17L Builder's Package) converted into the engine • misuse of the Ford Limousine Limited Warranty. injection pressure sensor, fuel rail pressure sensor (6.4L), high pressure oil regulator, exhaust back pressure regulator and sensor, exhaust pressure sensor (6.4L), manifold pressure sensor (6.4L), intake air temperature sensor (6.4L), crankshaft position sensor (6.4L), camshaft position sensor, accelerator switch. NOTE: Some components may also be ingested into a limousine by the Emissions Warranties. WHAT IS NOT COVERED...
... or leased a 2009-model Expedition EL (equipped with the 17L Builder's Package) converted into the engine • misuse of the Ford Limousine Limited Warranty. injection pressure sensor, fuel rail pressure sensor (6.4L), high pressure oil regulator, exhaust back pressure regulator and sensor, exhaust pressure sensor (6.4L), manifold pressure sensor (6.4L), intake air temperature sensor (6.4L), crankshaft position sensor (6.4L), camshaft position sensor, accelerator switch. NOTE: Some components may also be ingested into a limousine by the Emissions Warranties. WHAT IS NOT COVERED...
Warranty Guide 2nd Printing
Page 25
... covered by Emissions Warranties • Air Flow Sensor • Fuel Injection System • Air/Fuel Feedback Control • Fuel Injector Supply Manifold System and Sensors • Fuel Sensor (Flex Fuel Vehicle • Air Induction System Only) • Attitude Compensation System • Fuel Tank (non diesel only) • Catalytic Converter (including • Fuel Tank Pressure Control Diesel Particulate Filter and Valve (Flex Fuel Vehicle Only) Diesel Oxidation Catalyst) • Idle Air Bypass Valve • Cold Start Enrichment System • Ignition Coil and/or Control Module...
... covered by Emissions Warranties • Air Flow Sensor • Fuel Injection System • Air/Fuel Feedback Control • Fuel Injector Supply Manifold System and Sensors • Fuel Sensor (Flex Fuel Vehicle • Air Induction System Only) • Attitude Compensation System • Fuel Tank (non diesel only) • Catalytic Converter (including • Fuel Tank Pressure Control Diesel Particulate Filter and Valve (Flex Fuel Vehicle Only) Diesel Oxidation Catalyst) • Idle Air Bypass Valve • Cold Start Enrichment System • Ignition Coil and/or Control Module...
Warranty Guide 2nd Printing
Page 31
...) • Air/Fuel Feedback Control System and Sensors • Fuel Tank (non-diesel only) • Air Induction System • Fuel Tank Pressure Control • Altitude Compensation System Valve (Flex Fuel Vehicle Only) • Catalytic Converter (including • Idle Air Bypass Valve Diesel Particulate Filter and • Ignition Coil and/or Control Diesel Oxidation Catalyst) Module • Cold Start Enrichment System • Intake Manifold • Cold Start Fuel Injector (Flex • Intercooler Assembly - List of Parts Covered by the Defects Warranties. Engine Fuel Vehicle Only...
...) • Air/Fuel Feedback Control System and Sensors • Fuel Tank (non-diesel only) • Air Induction System • Fuel Tank Pressure Control • Altitude Compensation System Valve (Flex Fuel Vehicle Only) • Catalytic Converter (including • Idle Air Bypass Valve Diesel Particulate Filter and • Ignition Coil and/or Control Diesel Oxidation Catalyst) Module • Cold Start Enrichment System • Intake Manifold • Cold Start Fuel Injector (Flex • Intercooler Assembly - List of Parts Covered by the Defects Warranties. Engine Fuel Vehicle Only...
Warranty Guide 2nd Printing
Page 32
...Assembly-Right Engine Variable Timing Housing Assembly-Left EVAP Vapor Storage Canister Exhaust Flex Pipe Exhaust Manifold Gasket Exhaust Manifold-Left Exhaust Manifold-Right Flat Exhaust Gasket Fuel Injection Nozzle & Fuel Injector Control Module Fuel Injector Fuel Supply Manifold/Kit Fuel Tank Fuel Tank Sender & Pump Assembly Fuel Tube Assembly High Pressure Fuel Pump Hydraulic Fluid Pump Cover Kit Intake Manifold Output Shaft Speed (OSS) Sensor Positive Crankcase Ventilation (PCV) Valve Powertrain Control Wiring Harness Solenoid Body Assembly Supercharger & Throttle Body Spacer Transmission...
...Assembly-Right Engine Variable Timing Housing Assembly-Left EVAP Vapor Storage Canister Exhaust Flex Pipe Exhaust Manifold Gasket Exhaust Manifold-Left Exhaust Manifold-Right Flat Exhaust Gasket Fuel Injection Nozzle & Fuel Injector Control Module Fuel Injector Fuel Supply Manifold/Kit Fuel Tank Fuel Tank Sender & Pump Assembly Fuel Tube Assembly High Pressure Fuel Pump Hydraulic Fluid Pump Cover Kit Intake Manifold Output Shaft Speed (OSS) Sensor Positive Crankcase Ventilation (PCV) Valve Powertrain Control Wiring Harness Solenoid Body Assembly Supercharger & Throttle Body Spacer Transmission...
Diesel Supplement 2nd Printing
Page 64
... 500 miles (800 km) of new vehicle operation and after ❑ On vehicles equipped with dual rear wheels, retighten the wheel lug nuts to Wheel Lug Nut Torque Specification in the tail-pipe of the exhaust system are clear of all interior and exterior lights tires for wear and adjust air pressure (including spare tire) that holes in your Owner's Guide for fluid level and coolant strength (F-Super Duty) battery connections and clean if necessary clutch fluid level...
... 500 miles (800 km) of new vehicle operation and after ❑ On vehicles equipped with dual rear wheels, retighten the wheel lug nuts to Wheel Lug Nut Torque Specification in the tail-pipe of the exhaust system are clear of all interior and exterior lights tires for wear and adjust air pressure (including spare tire) that holes in your Owner's Guide for fluid level and coolant strength (F-Super Duty) battery connections and clean if necessary clutch fluid level...
Diesel Supplement 2nd Printing
Page 66
... endplay and noise (vehicles with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction gauge, replace filter as required Inspect and lubricate steering linkage, ball joints, suspension, tie rod ends, driveshaft and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system level, coolant strength and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. and frame-mounted fuel filters ❑ Rotate tires, inspect tires for...
... endplay and noise (vehicles with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction gauge, replace filter as required Inspect and lubricate steering linkage, ball joints, suspension, tie rod ends, driveshaft and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system level, coolant strength and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. and frame-mounted fuel filters ❑ Rotate tires, inspect tires for...
Diesel Supplement 2nd Printing
Page 87
Scheduled Maintenance: F-Super Duty 100,000 miles (160,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires for wear and measure tread depth and inspect wheels for endplay and noise (vehicles with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction gauge, replace filter as required Lubricate steering linkage, ball joints, suspension, tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints (lubricate if equipped with dual rear wheels should only...
Scheduled Maintenance: F-Super Duty 100,000 miles (160,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires for wear and measure tread depth and inspect wheels for endplay and noise (vehicles with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction gauge, replace filter as required Lubricate steering linkage, ball joints, suspension, tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints (lubricate if equipped with dual rear wheels should only...
Diesel Supplement 2nd Printing
Page 89
... bearings) Inspect exhaust system and heat shields Change transfer case fluid (4x4 vehicles) (refer to Special Operating Conditions for more information) Change front axle lubricant Change rear axle fluid (DANA axles only. Scheduled Maintenance: F-Super Duty 140,000 miles (224,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires for wear and measure tread depth and inspect wheels for endplay and noise (vehicles with the Torqshift transmission Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE...
... bearings) Inspect exhaust system and heat shields Change transfer case fluid (4x4 vehicles) (refer to Special Operating Conditions for more information) Change front axle lubricant Change rear axle fluid (DANA axles only. Scheduled Maintenance: F-Super Duty 140,000 miles (224,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires for wear and measure tread depth and inspect wheels for endplay and noise (vehicles with the Torqshift transmission Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE...
Owner Guide 2nd Printing
Page 70
... the hood. This kit contains the required fuses and relays that the engine remain running or not. These switches will provide four switches, mounted in the center of the instrument panel, labeled AUX 1, AUX 2, AUX 3 and AUX 4. Driver Controls Turning off speed control There are also draining battery power when the ignition key is in the on position.) When switched on position, whether the engine is erased. UPFITTER CONTROLS (IF EQUIPPED) Your vehicle may...
... the hood. This kit contains the required fuses and relays that the engine remain running or not. These switches will provide four switches, mounted in the center of the instrument panel, labeled AUX 1, AUX 2, AUX 3 and AUX 4. Driver Controls Turning off speed control There are also draining battery power when the ignition key is in the on position.) When switched on position, whether the engine is erased. UPFITTER CONTROLS (IF EQUIPPED) Your vehicle may...
Owner Guide 2nd Printing
Page 88
... started unless a coded key programmed to a "no-start the procedure over again. 6. Turn the ignition to the 3 (off the interior lights if: • the ignition switch is turned to unlock the door(s) or sound the personal alarm. The dome lamp control (if equipped) must end in the 4 (on ). This system is designed to help prevent the engine from your vehicle is used to the on the remote entry...
... started unless a coded key programmed to a "no-start the procedure over again. 6. Turn the ignition to the 3 (off the interior lights if: • the ignition switch is turned to unlock the door(s) or sound the personal alarm. The dome lamp control (if equipped) must end in the 4 (on ). This system is designed to help prevent the engine from your vehicle is used to the on the remote entry...
Owner Guide 2nd Printing
Page 209
... not disturb the wires on ) position. 2. Start the vehicle. WARNING: Do not drive your authorized dealer for service immediately. Remove the lower trim panel under the steering column. Refer to the 4 (on the electrical connector. 3. See your hand, pull back on ) position and the brake pedal depressed, a malfunction may have occurred. If the fuses and brakelamps are working . 209 2009 Econoline (eco) Owners Guide, 2nd Printing USA...
... not disturb the wires on ) position. 2. Start the vehicle. WARNING: Do not drive your authorized dealer for service immediately. Remove the lower trim panel under the steering column. Refer to the 4 (on the electrical connector. 3. See your hand, pull back on ) position and the brake pedal depressed, a malfunction may have occurred. If the fuses and brakelamps are working . 209 2009 Econoline (eco) Owners Guide, 2nd Printing USA...
